Microstructural Evaluation during Melt Conditioned Twin Roll Casting (MC-TRC) of Al-Mg Binary Alloys

Article Preview

Abstract:

Twin-roll casting (TRC) is an established route to produce sheets of aluminium alloys. Despite enormous potential, severe centreline segregation arising during casting limits the extension of alloy range suitable for commercial applications. At given casting conditions, the centreline segregation in conventional twin-roll-cast strip increases as the solute content in the alloy (and hence freezing range) increases. To improve the quality of the TRC strips, a new technology, melt conditioning twin roll casting (MC-TRC) has been developed. Enhanced nucleation by melt conditioning favours the advance of an equiaxed solidification front during solidification. It has been demonstrated that the MC-TRC process is capable of producing high quality Al-alloy strips with minimal centreline segregation. In this paper we use binary Al-Mg as a model alloy to investigate the composition limit (the maximum Mg concentration) for the MC-TRC strip without centreline segregation.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 790-791)

Pages:

285-290

Citation:

Online since:

May 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] H. Bessemer, U.S. Patent 49053. (1865).

Google Scholar

[2] M. Ferry, Direct strip casting of metals and alloys – processing, microstructure and properties, Woodhead Publishing, Ltd., Cambridge, (2006).

Google Scholar

[3] M. Yun, S. Lokyer, J.D. Hunt, Twin roll casting of aluminium alloys, Mater. Sci. Eng. A, A280 (2000) 116-123.

DOI: 10.1016/s0921-5093(99)00676-0

Google Scholar

[4] C. Gras, M. Meredith, J.D. Hunt, Microdefects formation during the twin-roll casting of Al–Mg–Mn aluminium alloys, J. Mater. Process. Technol., 167 (2005) 62-72.

DOI: 10.1016/j.jmatprotec.2004.09.084

Google Scholar

[5] R. G. Kamat, AA3104 can-body stock ingot: Characterization and homogenization, JOM, 48(6) (1996) 34-38.

DOI: 10.1007/bf03222964

Google Scholar

[6] A.L. Greer, Control of grain size in solidification, in: Cantor B, O'Reilly KAQ (Eds. ), Solidification and casting, Institute of Physics Publishing, Bristol and Philadelphia, 2003, p.214.

Google Scholar

[7] B.S. Murty, S.A. Kori, M. Chakraborty, Grain refinement of aluminium and its alloys by heterogeneous nucleation and alloying, Inter. Mater. Rev. 47 (1) (2002) 3-29.

DOI: 10.1179/095066001225001049

Google Scholar

[8] Z. Bian, I. Bayandorian, H. Zhang, G.M. Scamans, Z. Fan, Extremely fine and uniform microstructure of magnesium az91d alloy sheets produced by melt conditioned twin roll casting. Mater. Sci. Technol. 25(5) (2009) 599-606.

DOI: 10.1179/174328408x326129

Google Scholar

[9] S. Kumar, N. Hari Babu, G. M. Scamans, Z. Fan, Microstructural evaluation of melt conditioned twin roll cast Al–Mg alloy, Mater. Sci. Technol. 27(12) (2011) 1833-1839.

DOI: 10.1179/1743284710y.0000000044

Google Scholar

[10] H. -T. Li, Y. Wang, Z. Fan, Mechanisms of enhanced heterogeneous nucleation during solidification in binary al–mg alloys, Acta. Mater. 60 (2012) 1528-1537.

DOI: 10.1016/j.actamat.2011.11.044

Google Scholar

[11] R. E. Sanders, Jr. Technology innovation in aluminum products, JOM 53(2) (2001) 21-25.

Google Scholar

[12] Z. Fan, Y. B Zuo, B. Jiang, UK patent 1015498. 7. (2010).

Google Scholar

[13] S.A. Lockyer, M. Yun, J.D. Hunt, D.V. Edmonds, Micro- and macrodefects in thin sheet twin-roll cast aluminum alloys, Mater. Char. 37 (1996) 301-310.

DOI: 10.1016/s1044-5803(97)80019-8

Google Scholar

[14] Y. Wang, H. -T. Li, Z. Fan, Oxidation of aluminium alloy melt and inoculation by oxide particles, Trans. Indian Inst. Met. 65(6) (2012) 653-661.

DOI: 10.1007/s12666-012-0194-x

Google Scholar

[15] Z. Fan, Y. Wang, M. Xia, S. Arumuganathar, Enhanced heterogeneous nucleation in AZ91D alloy by intensive melt shearing, Acta Mater. 57 (2009) 4891-4901.

DOI: 10.1016/j.actamat.2009.06.052

Google Scholar

[16] Z. Fan, An epitaxial model for heterogeneous nucleation on potent substrates, Metall. Mater. Trans. A 44 (2013) 1409-1418.

DOI: 10.1007/s11661-012-1495-8

Google Scholar

[17] I. Maxwell, A. Hellawell, A simple model for grain refinement during solidification, Acta Metall. 23(2) (1975) 229-237.

DOI: 10.1016/0001-6160(75)90188-1

Google Scholar

[18] M. Easton, D. St. John, Grain refinement of aluminum alloys: Part I. The nucleant and solute paradigms—a review of the literature, Metall. Mater. Trans. A 30 (1999) 1613-1623.

DOI: 10.1007/s11661-999-0098-5

Google Scholar