Microgravity and Hypergravity Observations of Equiaxed Solidification of Al-Cu Alloys Using In Situ X-Radiography Recorded in Real-Time on Board a Parabolic Flight

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During solidification of metallic alloys, thermosolutal natural convection plays a significant role in grain nucleation, subsequent growth and morphology, as well as the formation of casting defects. In this work, an Al-5wt%Ti-1wt%B inoculated Al-20wt%Cu alloy was solidified, near-isothermally, using a Bridgman-type gradient furnace, while being monitored in real-time via in-situ X-radiography as part of a parabolic flight microgravity campaign. Each parabola consisted of a transition through 24 seconds of hypergravity (1.8 g), followed by 22 seconds of microgravity, and a then a further 24 seconds of hypergravity. Solidification was controlled such that nucleation occurred coincident with the onset of microgravity. This allowed for the effects of microgravity on equiaxed nucleation and initial growth, followed by continuing solidification in hypergravity, to be observed, as well as the effect on the semi-coherent grain structure when transitioning between the two.

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Materials Science Forum (Volumes 790-791)

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52-58

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May 2014

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© 2014 Trans Tech Publications Ltd. All Rights Reserved

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