An Advanced Metal Deposition Technique-Kinetic Metallization

Abstract:

Kinetic metallization (KM) is a sonic cold spray metal deposition technique, which offers promise as a way to produce coatings with a wild range of thickness. It is a solid-state process, from which the obtained coating is oxide free, high compactness (the porosity ratio may less than 0.1%), and has a strong bonding with the matrix. KM now is extensively applied in many fields, such as part/structure dimensional repair, solar battery manufacture, corrosion resistance and protection, wear resistance, oxidation resistance, and polymer spray. The present work presented the elements and advantages of KM, related it with high velocity oxy-fuel (HVOF) and common cold spray (CS), and reviewed the progress of KM over the two decades. Finally, the further development of the KM was discussed.

• Periodical: Materials Science Forum (Volume 817)
• Pages: 510-515
• DOI: https://doi.org/10.4028/www.scientific.net/MSF.817.510
• Online since: April 2015
• Authors: Hai Jiao Yu*, Yu Ya Wang, Jun Xue, Zun Wang
• Keywords: Coating, Corrosive Prevention, Kinetic Metallization, Solid-State Process, Sonic Cold Spray

References

[1] T.Y. Xiong, J. Wu, H.Z. Jin, M. Li, M.J. Wu, X. Liu, T.F. Li, Introduction to a new technology-cold gas dynamic spray, Corros. Sci. Prot. Technol. 13(2001) 267-269.

[2] G. Carta, N. Habra, L. Crociani, G. Rossetto, P. Zanella, A. Zanella, G. Paolucci, D. Barreca, E. Tondello, CVD of MgO thin films from bis(methylcyclopentadienyl) magnesium, Chem. Vapor Depos. 13(2007) 185-189.

DOI: 10.1002/cvde.200606574

[3] M. Li, Y. Cheng, Y.F. Zheng, X. Zhang, T.F. Xi, S.C. Wei, Plasma enhanced chemical vapor deposited silicon coatings on Mg alloy for biomedical application, Surf. Coat. Technol. 228(2013) S262-S265.

DOI: 10.1016/j.surfcoat.2012.05.128

[4] R. Arrabal, A. Pardo, M.C. Merino, M. Mohedano, P. Casajús, S. Merino, Al/SiC thermal spray coatings for corrosion protection of Mg-Al alloys in humid and saline environments, Surf. Coat. Technol. 204(2010) 2767-2774.

DOI: 10.1016/j.surfcoat.2010.02.030

[5] A. Pardo, M.C. Merino, P. Casajús, M. Mohedano, R. Arrabal, E. Matykina, Mater. Corros. 60(2009) 939-948.

DOI: 10.1002/maco.200905348

[6] H. Gabel, Kinetic metallization compared with HVOF, Adv. Mater. Processes, ASM International, Metals Park, Ohio (2004).

[7] W.J. Huang, M. Liu, Z.F. Li, R.C. Zeng, Thickness effects on corrosion and wear resistance properties of micro-arc discharge oxide coatings on AZ91D magnesium alloys, Trans. Nonferrous Met. Soc. China 16(2006) s1827-s1830.

[8] P. Fauchais, G. Montavon, Thermal and cold spray: recent developments, Key Eng. Mater. 384(2008) 1-59.

DOI: 10.4028/www.scientific.net/kem.384.1

[9] S.H. Zahiri, W. Yang, M. Jahedi, Characterization of cold spray titanium supersonic jet, J. Therm. Spray Technol. 18(2009) 110-117.

DOI: 10.1007/s11666-008-9278-x

[10] C. Thiruvikraman, V. Balasubramanian, K. Sridhar, Optimizing HVOF spray parameters to maximize bonding strength of WC-CrC-Ni coatings on AISI 304L stainless steel, J. Therm. Spray Technol. 25(2014) 860-875.

DOI: 10.1007/s11666-014-0091-4

[11] K. Spencer, D. Fabijanic, M.X. Zhang, Cold spray of Al-MMC coatings on magnesium alloys for improved corrosion and wear resistance, Mater. Sci. Forum 618-619(2009) 377-380.

DOI: 10.4028/www.scientific.net/msf.618-619.377

[12] V. Luzin, K. Spencer, M.X. Zhang, Residual stress and thermo-mechanical properties of cold spray metal coatings, Acta Mate. 59(2011) 1259-1270.

DOI: 10.1016/j.actamat.2010.10.058

[13] H.B. Zhang, A.D. Shan, L. Wei, J.S. Wu, Developments of the bonding mechanism and process in cold gas dynamic spray, Mater. Rev. 21(2007) 80-91.

[14] K. Spencer, V. Luzin, N. Matthews, M.X. Zhang, Residual stresses in cold spray Al coatings: the effect of alloying and of process parameters, Surf. Coat. Technol. 206(2012) 4249-4255.

DOI: 10.1016/j.surfcoat.2012.04.034

[15] Y. Tao, T. Xiong, C. Sun, L. Kong, X. Cui, T. Li, Microstructure and corrosion performance of a cold sprayed aluminum coating on AZ91D magnesium alloy, Corros. Sci. 52(2010) 3191-3197.

DOI: 10.1016/j.corsci.2010.05.023

[16] Information on http: /www. inovati. com.

[17] T.F. Conceicao, N. Scharnagl, C. Blawert, W. Dietzel, K.U. Kainer, Surface modification of magnesium alloy AZ31 by hydrofluoric acid treatment and its effect on the corrosion behaviour, Thin Solid Films 518(2010) 5209-5218.

DOI: 10.1016/j.tsf.2010.04.114

[18] J. Sosa, P.C. Collins, H.L. Fraser, Characterization of kinetic metallization, a novel subsonic cold spray metal deposition technique, in: Proceedings of Materials Science & Technology 2009 Conference (2009).

[19] L.D. Guan, B. Yan, L. Long, S. Yang, Research developments of preparing coatings by cold gas dynamic spraying, Mater. Rev. 22(2008) 100-103.