Modelling and Analysis of High Strain Rate Deformation at Elevated Temperature in Friction Stirring of Aluminum Alloys

Article Preview

Abstract:

Friction stirring is a fundamental process in the friction stir welding (FSW), and moreover, high strain rate deformation in elevated temperature to lead to extremely high ductility and fine grain size. In the present study, friction stirring process has been successfully modelled as a high temperature deformation depending on strain rate and temperature, assuming shear deformation of material in stir zone and generation of frictional heat by rotating tool. Axial load and torque during the process were estimated based on the model, and compared with the experimental data at two kinds of combination ratio in FSW of aluminum and Al-Mg alloy. It was, consequently, confirmed that the model could evaluate flow stress and strain rate from the experimental load and torque.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 838-839)

Pages:

110-115

Citation:

Online since:

January 2016

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2016 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] W.M. Thomas, et. al., Friction Stir Butt Welding, International Patent Appl. No. PCT/GB92/02203 and GB Patent Appl. No. 9125978. 8, Dec. 1991, U.S. Patent No. 5, 460, 317.

Google Scholar

[2] M.W. Mahoney, CG. Rhodes, J.G. Flintoff, R.A. Spurling and W.H. Bingel, Properties of friction-stir-welded 7075-T651 aluminum, Metal. Mater. Trans. A, 29A (1998) 1955-(1964).

DOI: 10.1007/s11661-998-0021-5

Google Scholar

[3] R.S. Mishra and M.W. Mahoney, Friction stir processing: a new grain refinement technique to achieve high strain rate superplasticity in commercial alloys, Mater. Sci. Forum, 357-359 (2001) 507-514.

DOI: 10.4028/www.scientific.net/msf.357-359.507

Google Scholar

[4] Z.Y. Ma, R.S. Mishra and M.W. Mahoney, Superplastic deformation behaviour of friction stir processed 7075Al alloy, Acta Mater., 50 (2002) 4419-4430.

DOI: 10.1016/s1359-6454(02)00278-1

Google Scholar

[5] Y. Takayama, Y. Otsuka, T. Shibayanagi, H. Kato and K. Funami, Grain Refinement and High Temperature Deformation in Friction Stir Processed Sheets of Magnesium Alloys, Mater. Sci. Forum, 551-552 (2007) 55-60.

DOI: 10.4028/www.scientific.net/msf.551-552.55

Google Scholar

[6] Z.Y. Ma, F.C. Liu, R.S. Mishra, Superplastic deformation mechanism of an ultrafine-grained aluminum alloy produced by friction stir processing , Acta Mater. 58 (2010) 4693–4704.

DOI: 10.1016/j.actamat.2010.05.003

Google Scholar

[7] S. Pradeep, V. Pancholi, Effect of microstructural inhomogeneity on superplastic behaviour of multipass friction stir processed aluminium alloy, Mater. Sci. Eng., A561 (2013) 78–87.

DOI: 10.1016/j.msea.2012.10.050

Google Scholar

[8] S.R. Babu, V.S.S. Kumar, L. Karunamoorthy, G.M. Reddy, Investigation on the effect of friction stir processing on the superplastic forming of AZ31B alloy, Mater. Design 53 (2014) 338–348.

DOI: 10.1016/j.matdes.2013.07.005

Google Scholar

[9] O. Frigaad, O. Grong, O.T. Midling, A Process Model for Friction Stir Welding of Age Hardening Aluminum Alloys, Metall. Mater. Trans. A 33 (2001) 1189-1200.

DOI: 10.1007/s11661-001-0128-4

Google Scholar

[10] M. Kokubo, Optimization of Welding Conditions in Friction Stir Welding of Dissimilar Aluminum Alloys, Doctoral dissertation, Utsunomiya University, Japan (2008).

DOI: 10.1201/9781315116815-4

Google Scholar

[11] C. Leitao, R. Louro, D.M. Rodrigues, Using torque sensitivity analysis in accessing Friction Stir Welding/Processing conditions, J. Mater. Proc. Tech., 212 (2012) 2051-(2057).

DOI: 10.1016/j.jmatprotec.2012.05.009

Google Scholar