Graphite as Dry Lubricant to Reduce Rail Wheels Wear Level

Article Preview

Abstract:

Wear occurs in rail wheels due to varying surface contact between wheel and railway. Many materials are used to minimize the wear effect of friction, one of which is graphite. Graphite has been known having dry lubricating ability. To find out the effect of graphite lubrication on wear level of wheel and railway, an experiment-based research is important to conduct. This research started with designing the construction of disc-on-disc wear testing instrument, wheel specimen using EMS45 material and railway specimen using VCL140 material. Dry lubricant used was graphite bar polished onto wheel specimen surface. The result of research showed that graphite could adhere to wheel surface and penetrate into the fissures of contact between wheel and railway. Varying graphite polishing conducted once in 5 minutes and 10 minutes resulted in different volume of graphite filling in the fissures of wheel specimen surface. The more the graphite volume polished onto wheel specimen surface, the less is the material loss due to surface contact. Graphite’s ability of filling in this contact area fissure when administered in appropriate volume would enable graphite to be a good dry lubricant. If this graphite polishing technique is applied to rail wheels, it would be beneficial, as it can lengthen the wheel life.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

126-133

Citation:

Online since:

July 2019

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2019 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] D.A.N. Sriastuti, Kereta Api Pilihan Utama Sebagai Moda Alternatif Angkutan Umum Masal, Paduraksa, Volume 4 Nomor 1, Juni (2015) 26-34.

Google Scholar

[2] G. Kure & Team, Railway Technical Handbook Drive Systems: Traction Motor and Gearbox Bearings, Sensors, Condition Monitoring and Services, Volume 2 Multilog are registered trademarks of the SKF Group, September (2012).

Google Scholar

[3] I. Okamoto, How Boggies Work, Technology, Japan Railway and Transport Review 18. December 1998, IJRCF (1998).

Google Scholar

[4] S.A. Simatupang, I.M. Widiyarta, I.M. Parwata, Pengaruh Variasi Slip Ratio Terhadap Keausan Lapisan Nikel Tungsten Pada Baja Karbon Sedang Akibat Beban Gelinding Luncur Sesep Aditio Simatupang, Jurnal Ilmiah Teknik Desain Mekanika, Vol. 6 No. 2, April (2017) 166 – 171.

DOI: 10.31543/jtm.v5i1.570

Google Scholar

[5] W.J. Wang, S.R. Lewis, R. Lewis, A. Beagles, C.G. He, Q.Y. Liu, The role of slip ratio in rolling contact fatigue of rail materials under wet conditions, Journal Wear, Volumes 376–377, Part B, 15 April (2017), Pages 1892-1900.

DOI: 10.1016/j.wear.2016.12.049

Google Scholar

[6] I. Isranuri, Suprianto, W. Aditya, Analisa Pengaruh Beban Terhadap Laju Keausan Al-Si Alloy Dengan Metode Pin on Disk Test, Departemen Teknik Mesin Fakultas Teknik Universitas Sumatera Utara, Journal Dinamis, Volume.II, No.10, Januari (2012).

DOI: 10.30596/rele.v2i1.3647

Google Scholar

[7] L. Deters and M. Proksch, Friction and wear testing of rail and wheel material, Journal Wear, 1 March (2004).

DOI: 10.1016/j.wear.2004.03.045

Google Scholar

[8] E.G. Acheson , Graphite : Its Formation and Manufacture, Franklin Institute, Jun (1899).

Google Scholar

[9] F. Akhlaghi and A. Zare-Bidaki, Influence of Graphite Content on The Dry Sliding and Oil Impregnated Sliding Wear Behavior of Al 2024 – Graphite Composites Produced by In Situ Powder Metallurgy Method, Journal Wear, 23 July (2008).

DOI: 10.1016/j.wear.2008.05.013

Google Scholar

[10] B. Chan, Q. Bi, J. Yang, Y. Xia, J. Hao, Tribological properties of solid lubricants (graphite, h-BN) for Cu-based P/M friction composites, Tribology International, 22 April (2008).

DOI: 10.1016/j.triboint.2008.02.014

Google Scholar

[11] A. Ramalho, M. Esteves, P. Marta, Friction and Wear Behaviour of Rolling Sliding Steel Contacs, Journal Wear, 8 December (2012).

DOI: 10.1016/j.wear.2012.12.008

Google Scholar

[12] A. Setiawan, J. Jamari, M. Effendy, D.A. Halim, Rancang Bangun Alat Uji Keausan Berbasis Sistem Kontak Disc-on-Disc. TURBO Vol. 7 No. 1, hal. 17-24, (2018). e-ISSN : 2477-250X.

DOI: 10.24127/trb.v7i1.636

Google Scholar