For Libraries For Publication Open Access Downloads About Us Contact Us
Paper Titles
Preface
A Study on Calculation of Optimum Exchanged Grinding Wheel Diameter when Surface Grinding Stainless Steel
p.3
Analysis of Effects of Machining Parameters on Surface Roughness in Electrical Discharge Machining Tablet Shape Punches Using Taguchi Method
p.12
A Study on Cost Optimization of External Cylindrical Grinding
p.18
Optimization of Machining Time and Surface Quality of AISI D2 Tool Steel in WEDM Using Taguchi Methodology and Desirability Analysis
p.27
Application of Queuing Theory in Production Efficiency of Direct Rolling Process of Long Product
p.34
Study on a New Kind of Magnetic Abrasive Finishing by Using Alternating Magnetic Field for Ultra-Precision Plane Finishing
p.42
Friction Stir Forming of Aluminum Alloy Gear-Racks with Semi-Closed Dies
p.50
Characterization of Electrically Conductive Hydrogels - Polyaniline/Polyacrylamide and Graphene/Polyacrylamide
p.59

A Study on Calculation of Optimum Exchanged Grinding Wheel Diameter when Surface Grinding Stainless Steel

Article Preview

Abstract:

This study aims to propose a method to calculate optimum exchanged grinding wheel diameter to minimize grinding cost in grinding surface process for stainless steel. The interactions of the grinding cost and optimum exchanged grinding wheel diameter have been analyzed and presented in mathematical formulae. To obtain the minimal grinding cost, the optimal exchanged grinding wheel diameter has been determined by investigating six two-level grinding process parameters including initial grinding wheel diameter, total dressing depth, radial grinding wheel wear per dress, wheel life, machine tool hour and grinding wheel cost. Based on 26 experiments conducted in computational program, the optimal exchanged grinding wheel diameter is presented as a function of these grinding parameters. This developed model has been verified and proven by experimental results. The proposed method of calculation of the optimum exchanged grinding wheel diameter can be applied in practice to reduce the grinding cost.

You might also be interested in these eBooks
Metal Materials Processes and Manufacturing View Preview

Info:

Periodical:

Materials Science Forum (Volume 977)

Pages:

3-11

DOI:

https://doi.org/10.4028/www.scientific.net/MSF.977.3

Citation:

Cite this paper

Online since:

February 2020

Authors:

Tran Thi Hong, Luu Anh Tung, Quoc Tuan Nguyen, Le Hong Ky, Tien Dung Hoang, Vu Thi Lien, Xuan Hung Le, Vu Ngoc Pi*

Keywords:

Cost Optimization, Exchanged Grinding Wheel Diameter, Grinding, Surface Grinding

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2020 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

References

[1] Ioan D. Marinescu., Mike P. Hitchiner., Eckart Uhlmann., W. Brian Rowe., Ichiro Inasaki, Handbook of Machining with Grinding Wheels, (CRC Press) Sze S M 1969 Physics of Semiconductor Devices., New York: Wiley–Interscience, (2016).

DOI: 10.1201/b19462

Google Scholar

[2] W. Brian Rowe, Principle of Modern Grinding Technology, William Andrew, (2009).

Google Scholar

[3] L.M. Kozuro., A.A. Panov., E.I. Remizovski., P.S. Tristosepdov, Handbook of Grinding, Russian: Publish Housing of High-education, Minsk, (1981).

Google Scholar

[4] J.F.G. Oliveira, E.J. Silva, C. Guo, F. Hashimoto, Industrial challenges in grinding, CIRP Annals. 58(2) (2009) 663-680.

DOI: 10.1016/j.cirp.2009.09.006

Google Scholar

[5] J. Kopac, P. Krajnik, High-performance grinding—A review, Journal of Materials Processing Technology. 175(1–3) (2006) 278-284.

DOI: 10.1016/j.jmatprotec.2005.04.010

Google Scholar

[6] M. Field, R. Kegg, S. Buescher, Computerized Cost Analysis of Grinding Operations, CIRP Annals. 29(1) (1980) 233-237.

DOI: 10.1016/s0007-8506(07)61328-6

Google Scholar

[7] Vu Ngoc Pi, Phan Quang The, Vu Hong Khiem, Nguyen Ngoc Huong, Cost optimization of external cylindrical grinding, Applied Mechanics and Materials. 312 (2013) 982-989.

DOI: 10.4028/www.scientific.net/amm.312.982

Google Scholar

[8] Vu Ngoc Pi, Le Xuan Hung, Luu Anh Tung and Banh Tien Long, Cost Optimization of Internal Grinding, Journal of Materials Science and Engineering. B6(11-12) (2016) 291-296.

DOI: 10.17265/2161-6221/2016.11-12.004

Google Scholar

[9] Sanjay Agarwal, P. Venkateswara Rao, Grinding characteristics, material removal and damage formation mechanisms in high removal rate grinding of silicon carbide, International Journal of Machine Tools and Manufacture. 50(12) (2010) 1077-1087.

DOI: 10.1016/j.ijmachtools.2010.08.008

Google Scholar

[10] Anne Venu Gopal, P. Venkateswara Rao, Selection of optimum conditions for maximum material removal rate with surface finish and damage as constraints in SiC grinding, International Journal of Machine Tools and Manufacture 43(13) (2003) 1327-1336.

DOI: 10.1016/s0890-6955(03)00165-2

Google Scholar

[11] Pandiyan .V, Caesarendra .W, Tjahjowidodo .T, Praveen .G, Predictive Modelling and Analysis of Process Parameters on Material Removal Characteristics in Abrasive Belt Grinding Process, Appl. Sci. 7 (2017) 363.

DOI: 10.3390/app7040363

Google Scholar

[12] S.J. Pande, G.K. Lal, Effect of dressing on grinding wheel performance, International Journal of Machine Tool Design and Research. 19(3) (1979) 171-179.

DOI: 10.1016/0020-7357(79)90007-6

Google Scholar

[13] Szekeres, F.Koenigsberger, F. Tobias, Objective Method for Determining Grinding Wheel Life, Proceedings of the Twelfth International Machine Tool Design and Research Conference. (1972) 229 – 233.

DOI: 10.1007/978-1-349-01397-5_29

Google Scholar

[14] Kwak, JS. & Ha, MK, Evaluation of wheel life by grinding ratio and static force, KSME International Journal. 16(9) (2002) 1072–1077.

DOI: 10.1007/bf02984426

Google Scholar

[15] E. Brinksmeier, C. Heinzel, M. Wittmann. Friction, Cooling and Lubrication in Grinding, CIRP Annals. 48(2) (1999) 581-598.

DOI: 10.1016/s0007-8506(07)63236-3

Google Scholar

[16] T. Tawakoli, M.J. Hadad, M.H. Sadeghi, A. Daneshi, S. Stöckert, A. Rasifard, An experimental investigation of the effects of workpiece and grinding parameters on minimum quantity lubrication—MQL grinding, International Journal of Machine Tools and Manufacture. 49(12-13) (2009) 924-932.

DOI: 10.1016/j.ijmachtools.2009.06.015

Google Scholar

[17] M. Barczak, A.D.L. Batako, M.N. Morgan, A study of plane surface grinding under minimum quantity lubrication (MQL) conditions, International Journal of Machine Tools and Manufacture. 50(11) (2010) 977-985.

DOI: 10.1016/j.ijmachtools.2010.07.005

Google Scholar

[18] B. Dasthagiri and E. Venu gopal Goud, Optimization Studies on Surface Grinding Process Parameters, International Journal of Innovative Research in Science Engineering and Technology. 4(7) 2015p 6148-6156.

Google Scholar

[19] Prashant J. Patil, C.R. Patil, Analysis of process parameters in surface grinding using single objective Taguchi and multi-objective grey relational grade, Perspectives in Science. 8 (2016) 367-369.

DOI: 10.1016/j.pisc.2016.04.077

Google Scholar

[20] Wołosiewicz-Głąb .M, Pięta .P, Foszcz .D, Ogonowski .S, Niedoba .T, Grinding Kinetics Adjustment of Copper Ore Grinding in an Innovative Electromagnetic Mill, Appl. Sci. 8 (2018) 1322.

DOI: 10.3390/app8081322

Google Scholar

[21] Li G. F, Wang L. S, Yang L. B, Multi-parameter optimization and control of the cylindrical grinding process, Journal of Materials Processing Technology. 129(1-3) (2002) 232-236.

DOI: 10.1016/s0924-0136(02)00607-6

Google Scholar

[22] R. Saravanan and P. Asokan and M. Sachidanandam, A multi-objective genetic algorithm (GA) approach for optimization of surface grinding operations, International Journal of Machine Tools and Manufacture. 4 (12) (2002) 1327-1334.

DOI: 10.1016/s0890-6955(02)00074-3

Google Scholar

[23] R. Gupta, K.S. Shishodia, G.S. Sekhon, Optimization of grinding process parameters using enumeration method, Journal of Materials Processing Technology. 112(1) (2001) 63-67.

DOI: 10.1016/s0924-0136(01)00546-5

Google Scholar

[24] Jae-Seob Kwak, Application of Taguchi and response surface methodologies for geometric error in surface grinding process, International Journal of Machine Tools and Manufacture. 45(3) (2005) 327-334.

DOI: 10.1016/j.ijmachtools.2004.08.007

Google Scholar

[25] Ngoc-Pi Vu, Quoc-Tuan Nguyen, Thi-Hong Tran, Hong-Ky Le, Anh-Tuan Nguyen, Anh-Tung Luu, Van-Tung Nguyen and Xuan-Hung Le, Optimization of Grinding Parameters for Minimum Grinding Time When Grinding Tablet Punches by CBN Wheel on CNC Milling Machine, Appl. Sci. 9(5) (2019) 957.

DOI: 10.3390/app9050957

Google Scholar

[26] Long B. T., Pi V. N., Tung L. A., and Hung L. X., A Study on Building Cutting Regime Formulas for Surface Grinding, Proceedings of the 3rd National Conference on Mechanical Science and Technology, Ha Noi. (2013) 234-238.

Google Scholar

[27] Vu Ngoc Pi, Luu Anh Tung, Le Xuan Hung and Nguyen Van Ngoc, Experimental Determination of Optimum Exchanged Diameter in Surface Grinding Process, Journal of Environmental Science and Engineering. 6 (2017) 85-89.

DOI: 10.17265/2162-5298/2017.02.004

Google Scholar

[28] Le Xuan Hung, Vu Ngoc Pi, Ho Ky Thanh, Dang Thi Thanh Nga, Banh Tien Long, Experimental determination of Optimum exchanged diameter in internal, grinding SSRG International Journal of Mechanical Engineering. 5(1) (2018) 31-34.

DOI: 10.14445/23488360/ijme-v5i1p106

Google Scholar

[29] Le Xuan Hung, Vu Ngoc Pi, Luu Anh Tung, Hoang Xuan Tu, Gong Jun and Banh Tien Long, Determination of Optimal Exchanged Grinding Wheel Diameter when Internally Grinding Alloy Tool Steel 9CrSi, IOP Conf. Series: Materials Science and Engineering. 417 (2018) 012-026.

DOI: 10.1088/1757-899x/417/1/012026

Google Scholar

[30] Hoang Xuan Tu, Gong Jun, Le Xuan Hung, Luu Anh Tung, Vu Ngoc Pi, Calculation of Optimum Exchanged Grinding Wheel Diameter When External Grinding Tool Steel 9CrSi, International Journal of Mechanical Engineering and Robotics Research. 8(1) (2019) 59-64.

DOI: 10.18178/ijmerr.8.1.59-64

Google Scholar

[31] Le Xuan Hung, Le Hong Ky, Tran Thi Hong, Hoang Tien Dung, Vu Thi Lien, Luu Anh Tung, Banh Tien Long and Vu Ngoc Pi, A study on cost optimization of internal cylindrical grinding, International Journal of Mechanical Engineering and Technology (IJMET). 10(1) (2019) 414–423.

DOI: 10.17265/2161-6221/2016.11-12.004

Google Scholar

© 2025 Trans Tech Publications Ltd. All rights are reserved, including those for text and data mining, AI training, and similar technologies. For open access content, terms of the Creative Commons licensing CC-BY are applied.
Scientific.Net is a registered trademark of Trans Tech Publications Ltd.