Thermal Plasma Spray to Protect Large-Size Parts of Friction Joints against Wear

Article Preview

Abstract:

The authors thereof have developed a technology for application of wear-resistant coatings to protect against wear. The research team tested how efficiently powdered material could be heated in a plasma jet. They studied the physical and mechanical properties of coatings by kinetic micro-indentation and tested the plasma sprays for wear resistance. Tribological laboratory tests used the roller-on-roller method. Thus, WC/Co/Cr coatings had the most stable tribological properties and were more wear-resistant, compared to other tested coatings. Cylinder liners of heavy-duty diesel engines were enhanced by this technology. The pilot batch showed promise, as it might triple effectively the service life of diesel engines.

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volume 316)

Pages:

770-776

Citation:

Online since:

April 2021

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2021 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Joints, in:I.V. Kragelsky, V.V. Alisin (Eds.), Proffessional Engineering E.V. Ryzrov, Manufakturing Methods for improving the Wear Resistance of Materials and Tribological Publishing Limited, London and Bury St. Edmunds, UK, 2001, p.243 – 277.

Google Scholar

[2] Zhi-Cheng Feng, Yuan-Fu Liu, Yong Li, Guang-Bao Sun, Chen-Xiao Shi, Microstructure and high temperature reciprocating sliding wear properties of MoSi2/TiC/γ-Ni composite coating in-situ synthesized by co-axial powder feeding plasma transferred arc cladding, Tribology International. 129 (2019) 82-91.

DOI: 10.1016/j.triboint.2018.08.008

Google Scholar

[3] Qun Wang, Chidambaram Seshadri Ramachandran, Gregory M. Smith, Sanjay Sampath, Sliding wear behavior of air plasma sprayed Al2O3 coatings sealed with aluminum phosphate, Tribology International. 116 (2017) 431-439.

DOI: 10.1016/j.triboint.2017.08.002

Google Scholar

[4] Bing Yin, Zhenjun Peng, Jun Liang, Kongjie Jin, Zhuhui Qiao, Tribological behavior and mechanism of self-lubricating wear-resistant composite coatings fabricated by one-step plasma electrolytic oxidation, Tribology International. 97 (2016) 97-107.

DOI: 10.1016/j.triboint.2016.01.020

Google Scholar

[5] Guoliang Hou, Yulong An, Xiaoqin Zhao, Huidi Zhou, Jianmin Chen, Effect of critical plasma spraying parameter on microstructure and wear behavior of mullite coatings, Tribology International. 94 (2016) 138-145.

DOI: 10.1016/j.triboint.2015.08.031

Google Scholar

[6] Huang Chen, Soowohn Lee, Xuebing Zheng, Chuanxian Ding, Evaluation of unlubricated wear properties of plasma-sprayed nanostructured and conventional zirconia coatings by SRV tester, Wear. 260 (2006) 1053-1060.

DOI: 10.1016/j.wear.2005.07.004

Google Scholar

[7] Yongfeng Jiang, Yingyue Zhang, Yefeng Bao, Ke Yang, Sliding wear behaviour of plasma electrolytic oxidation coating on pure aluminiu, Wear. 271 (2011) 1667-1670.

DOI: 10.1016/j.wear.2010.11.041

Google Scholar

[8] A. Rico, J. Rodriguez, E. Otero, P. Zeng, W. M. Rainforth, Wear behaviour of nanostructured alumina–titania coatings deposited by atmospheric plasma spray, Wear. 267 (2009) 1191-1197.

DOI: 10.1016/j.wear.2009.01.022

Google Scholar

[9] V.V. Alisin, M.N. Roshchin, A.A. Vladislavlev Wear-resistant ceramic-metal coating with ultrafine hardening phase, in: A.A. Berlin and I.G. Assovsky (Eds.), Promising Materials and Technologies: NANOCOMPOSITES. (21st Century Cosmic Challenge), Vol. 2, Torus Press, Moscow, 2006, pp.59-68.

Google Scholar

[10] D. Felgueroso, R. Vijande, J. M. Cuetos, R. Tucho, A. Hernández, Parallel laser melted tracks: Effects on the wear behaviour of plasma-sprayed Ni-based coatings, Wear. 264 (2008) 257-263.

DOI: 10.1016/j.wear.2007.03.015

Google Scholar

[11] Ke Yang, Jiaqi Li, QiuYu Wang, Zhenyu Li, Yefeng Bao, Effect of laser remelting on microstructure and wear resistance of plasma sprayed Al2O3-40%TiO2 coating, Wear. 426–427 (2019) 314-318.

DOI: 10.1016/j.wear.2019.01.100

Google Scholar

[12] Mayur S. Sawant, N. K. Jain, Investigations on wear characteristics of Stellite coating by micro-plasma transferred arc powder deposition process, Wear. 378–379 (2017) 155-164.

DOI: 10.1016/j.wear.2017.02.041

Google Scholar

[13] Giovanni Bolelli, Alessia Candeli, Luca Lusvarghi, Tiziano Manfredini, Erick Meillot Hybrid, plasma spraying of NiCrAlY+Al2O3+h-BN composite coatings for sliding wear applications, Wear. 378–79 (2017) 68-81.

DOI: 10.1016/j.wear.2017.02.027

Google Scholar

[14] L. C Erickson, H. M Hawthorne, T Troczynski, Correlations between microstructural parameters, micromechanical properties and wear resistance of plasma sprayed ceramic coatings, Wear. 50 (2001) 569-575.

DOI: 10.1016/s0043-1648(01)00608-1

Google Scholar

[15] Austin H. Shaw, Jun Qu, Chinpei Wang, Roger D. England, Tribological study of diesel piston skirt coatings in CJ-4 and PC-11 engine oils, Wear. 376–377 (2017) 1673-1681.

DOI: 10.1016/j.wear.2017.01.082

Google Scholar

[16] Xiang Rao, Chenxing Sheng, Zhiwei Guo, Chengqing Yuan, Effects of thread groove width in cylinder liner surface on performances of diesel engine, Wear. 426–427 (2019) 1296-1303.

DOI: 10.1016/j.wear.2018.12.070

Google Scholar

[17] Core Trends and Development Priorities of the World's Engine Industry (Osnovnye tendentsii i prioritety razvitiya mirovogo dvigatelestroyeniya): Proceedings of CIMAC 2016. Engine Industry. 4 (2016) Pp. 35–60.

Google Scholar

[18] A. Vardelle, C. Moreau, N. J. Themelis, C. Chazelas, A Perspective on Plasma Spray Technology. Plasma Chem Plasma Process, Springer Science+Business Media, New York, (2014).

DOI: 10.1007/s11090-014-9600-y

Google Scholar

[19] Helong Yu, Wei Zhang, Hongmei Wang, Yongming Guo, Yong Wang, Bonding and sliding wear behaviors of the plasma sprayed NiCrBSi coatings, Tribology International. 66 (2013) 105-113.

DOI: 10.1016/j.triboint.2013.04.017

Google Scholar

[20] V.V. Alisin, M.N. Roshchin, Improving of reliability of cylinder sleeves in heavy diesel engines by application of plasma coatings // Hardening Technologies and Coatings (Uprochnyayushchiye tekhnologii i pokrytiya). 15. № 1 (2019) 40-44.

Google Scholar

[21] Alisin V.V., Churlyaeva O.N., Borik M.A., Kulebyakin A.V, Mechanical properties of partially stabilized zirconia crystals studied by kinetic microindentation, Inorganic Materials. 51 № 6. (2015) 548-552.

DOI: 10.1134/s0020168515060011

Google Scholar

[22] L.I. Kuksenova, V.G. Lapteva, A.G Kolmakov, L.M. Rybakova, Friction and Wear Tests (Metody ispytaniy na treniye i iznos), INTERMET ENGINEERING, Moscow, 2001, 152 p.

Google Scholar

[23] V.Ye. Arkhipov, A.F. Londarsky, G.V. Moskvitin, M.S. Pugachyov, Gas Dynamic Spraying: Structure and Properties of Coatings (Gazodinamicheskoye napyleniye: Struktura i svoystva pokrytiy), URSS, 2018, 240 p.

Google Scholar

[24] V.V. Alisin, A.A. Vladislavlev, M.N. Roshchin, Physical Model of Laser Melting of Wear-Resistant Plasma Sprays (Fizicheskaya model protsessa plavleniya iznosostoykikh plazmennykh prokrytiy lazerom), Friction and Lubrication of Machines and Mechanisms (Treniye i smazka v mashinakh i mekhanizmakh). 11 (2008) 17-23.

Google Scholar

[25] Alisin V.V., Roshchin M.N. Computational Analysis of Heat Flows in Laser Melting of Coatings (Chislenny analiz teplovykh potokov v protsesse plavleniya pokryty lazerom). Problems of Mechanical Engineering and Machine Reliability (Problemy mashinostroyeniya i nadezhnosti mashin). 2019. No. 4. Pp. 93-101.

Google Scholar

[26] Alisin V.V., Roshchin M.N. Improving of reliability of cylinder sleeves in heavy diesel engines by application of plasma coatings // Hardening Technologies and Coatings (Uprochnyayushchiye tekhnologii i pokrytiya). 2019. Volume 15. No. 1 (169). Pp. 40-44.

Google Scholar