Dynamic Mechanical Properties and Corrosion Resistance of Epoxy Coatings Enhanced with MXene and Diverse Nano-Fillers

Article Preview

Abstract:

This comparative study explored the dynamic mechanical characteristics and resistance to corrosion of four distinct nanofillers; MXenes, Graphene Nanoplatelets (GNPs), Carbon Nanotubes (CNTs), and Halloysite Nanotubes (HNTs) within epoxy composites at low loading concentrations (0.1 wt.%). The study assessed the influence of nanofiller on dynamic mechanical properties, while Open Circuit Potential (OCP) and Tafel analyses were used to evaluate corrosion resistance of the coated samples. The dispersion analysis was carried out using both UV-Vis spectrophotometry and scanning electron microscope Scanning electron Microscopy (SEM) technique. It was observed, there is notable decrease in storage modulus arises from poor nanofiller dispersion within the matrix and limited interaction between nanofillers and polymer chains. The incorporation of nanofillers typically leads to an increase in Tg, as observed with the highest Tg value (83.79 °C) in the GNPs sample, indicating restricted molecular motion and reduced free volume due to filler dispersion, resulting in enhanced crosslinking and significant changes in polymer chain dynamics. The OCP curve significantly decreased for the MXenes/epoxy coating (from 0.1827 V to 0.0454 V), indicating increased coating stability and better corrosion resistance behaviour. However, further processing improvement is needed to enhance the dispersibility of MXenes in the polymer matrix, as shown by SEM images showing agglomerates within the nanocomposite sample.

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volume 370)

Pages:

25-32

Citation:

Online since:

March 2025

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2025 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] M.S. Saharudin, N.A. Che Nasir, and S. Hasbi, Tensile and Corrosion Resistance Studies of MXenes/Nanocomposites: A Review, in: Advanced Structured Materials, vol. 167, Springer Science and Business Media Deutschland GmbH, 2022, p.189–198.

DOI: 10.1007/978-3-030-89988-2_14

Google Scholar

[2] P. Mourya, R. N. Goswami, R. Saini, A. Ray, and O. P. Khatri, Epoxy Coating Reinforced with Graphene-PANI Nanocomposites for Enhancement of Corrosion-Resistance Performance of Mild Steel in Saline Water, Colloids Surf. A: Physicochem Eng. Asp. (2024) 133500.

DOI: 10.1016/j.colsurfa.2024.133500

Google Scholar

[3] Q. Zhao, Z. Lu, Y. Wu, and W. Zhao, Designing strong interfacial adhesion between carbon fiber and epoxy resin via dopamine towards excellent protection ability under high hydrostatic pressure and severe erosion corrosion condition, Compos. Sci. Technol. 217 (2022) 109090.

DOI: 10.1016/j.compscitech.2021.109090

Google Scholar

[4] Y. yuan Zhang, X. jun Wang, H. Tian, J. juan Xing, and L. Liu, Epoxy composite coating with excellent anti-corrosion and self-healing properties based on mesoporous silica nano-containers, J. Mol. Struct. 1294 (2023) 136538.

DOI: 10.1016/j.molstruc.2023.136538

Google Scholar

[5] M. M. Y. Zaghloul, M. M. Y. Zaghloul, and M. Fuseini, Recent progress in Epoxy Nanocomposites: Corrosion, structural, flame retardancy and applications — A comprehensive review, Polym. Adv. Technol. 34 (2023) 3438–3472.

DOI: 10.1002/pat.6144

Google Scholar

[6] Y. Li and F. Nan, Achieving long term anti-corrosion waterborne epoxy coating by attapulgite loaded octadecylamine/graphene nanocomposite, Polym. Test. 129 (2023) 108290.

DOI: 10.1016/j.polymertesting.2023.108290

Google Scholar

[7] Y. Lv, W. Zhao, Y. Qiang, and J. Zhao, Constructing the interface of g-C3N4/epoxy composites using carbon quantum dots to achieve self-repairing, early corrosion monitoring and superior anticorrosion performance, Corros. Sci. 225 (2023) 111601.

DOI: 10.1016/j.corsci.2023.111601

Google Scholar

[8] S. S. Ashok Kumar, I. A. Wonnie Ma, K. Ramesh, and S. Ramesh, Development of graphene incorporated acrylic-epoxy composite hybrid anti-corrosion coatings for corrosion protection, Mater. Chem. Phys. 303 (2023) 127731.

DOI: 10.1016/j.matchemphys.2023.127731

Google Scholar

[9] G. Fu, D. Huo, I. Shyha, K. Pancholi, and B. Alzahrani, Experimental investigation on micromachining of epoxy/graphene nano platelet nanocomposites, Int. J. of Adv. Manuf. Technol. 107 (2020) 3169–3183.

DOI: 10.1007/s00170-020-05190-4

Google Scholar

[10] N. A. Che Nasir, M. S. Saharudin, W. N. Wan Jusoh, and O. S. Kooi, Effect of Nanofillers on the Mechanical Properties of Epoxy Nanocomposites, In Design in Maritime Engineering: Contributions from the ICMAT 2021, Cham: Springer International Publishing, 2022, pp.199-208.

DOI: 10.1007/978-3-030-89988-2_15

Google Scholar

[11] J. Chen, S. Wang, and X. Du, Research progress on modified epoxy resins with two-dimensional nanomaterials, Mater. Rep. 35 (2021) 17210-17217.

Google Scholar

[12] J. Wei, M. S. Saharudin, T. Vo, and F. Inam, Dichlorobenzene: An effective solvent for epoxy/graphene nanocomposites preparation, R. Soc. Open. Sci. 4 (2017) 170778.

DOI: 10.1098/rsos.170778

Google Scholar

[13] J. Wei, R. Atif, T. Vo, and F. Inam, Graphene Nanoplatelets in Epoxy System: Dispersion, Reaggregation, and Mechanical Properties of Nanocomposites, J. Nanomater. 16 (2016) 374-374. (2018) 197-205.

DOI: 10.1155/2015/561742

Google Scholar