Using Artificial Neural Networks for the Prediction and Optimization of Electrochemical Capacity in Aluminum-Based Sacrificial Anodes

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Corrosion is a pervasive degradation mechanism that arises when materials interact with their surrounding environment, especially in aggressive conditions like seawater. One effective corrosion countermeasure is the use of sacrificial anodes for cathodic protection, with aluminum anodes becoming increasingly popular for seawater applications. The electrochemical capacity of these sacrificial anodes is pivotal for efficient corrosion prevention. However, optimizing their composition and design to adhere to standards and prolong protection is challenging. This study introduces an Artificial Neural Network (ANN) as a tool to refine the elemental composition of sacrificial anode materials. We devised an ANN model that predicts the electrochemical capacity of aluminum-based sacrificial anodes with impressive accuracy. We also examined the impact of several elements (indium, cadmium, silicon, iron, and copper) on anode capacity using the ANN simulations. The designed ANN models (Al-10) showcased accuracy rates of 92%, endorsing the potential of the ANN approach. Notably, iron was observed to augment anode capacity, while silicon exhibited a negative influence. This research showcases a novel computational approach with ANN to predict and optimize the electrochemical capacity of aluminum-based sacrificial anodes, paving the way for enhanced corrosion prevention in harsh seawater conditions.

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Solid State Phenomena (Volume 377)

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3-12

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October 2025

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© 2025 Trans Tech Publications Ltd. All Rights Reserved

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[1] H. Hermawan, Pengantar proteksi katodik, [Online]: Available: osf.io/preprints/inarxiv/ mxky6., 29-Jul-2019. [2] J. B. Bessone, R. A. S. Baldo and S. M. d. d. Micheli, "Sea Water Testing of Al-Zn, Al-Zn-Sn, and Al-Zn-In Sacrificial Anodes," CORROSION, vol. 37, no. 9, p.533

DOI: 10.5006/1.3580802

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