Topological Optimization of Shell Laminate Composites Parts Manufactured by the TFP Process

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While the use of composite materials increases the specific stiffness of structural parts, their manufacture using automated fiber placement processes such as Tailored Fiber Placement (TFP) allows for the addition of functionalization. An example of such a part is the hydrofoil, which can gain hydrodynamic performance if its shape adapts to the different loads encountered in the three modes of navigation. One method that can meet these requirements is passive functionalization. In this context, the development of digital design support tools is essential. Among them, topology optimization is a well-established method. This work focuses on the development of a strategy for optimizing the topology or the fiber density distribution of the part and the orientation of the fibers for composite materials with an objective function of path generating type allowing passive functionalization. A method for generating fiber trajectories for the TFP process is also presented. The topology optimization results of a cantilever type test case and a shell plate are shown and discussed.

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Solid State Phenomena (Volume 387)

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1-8

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April 2026

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