Numerical Modelling and Simulation of the Hot Rolling Mill Process

Article Preview

Abstract:

In the design of the rolling mill plants, it is fundamental to study the behaviour of the deformation process to assess the main process variables (such as torque and rolling force) in all operating conditions.In this paper, a finite element model is developed and the numerical simulations of the plastic deformation process, in the hot rolling mill of AISI 304 stainless steel, are shown. In the proposed model a Multilinear Isotropic Hardening behaviour of material has been assumed and true stress-true strain curves have been found, taking into account temperature and strain rate. Numerical results are compared with experimental measures regarding an existing hot rolling mill plant.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

64-74

Citation:

Online since:

February 2016

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2016 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] W.L. Roberts, Hot Rolling of Steel, M. Dekker Inc, New York, (1983).

Google Scholar

[2] E.C. Larke, The Rolling of Strip, Sheet and Plate, Science Paperbacks & Chapman and Hall Ltd, London, (1967).

Google Scholar

[3] S. Kalpajan, Manufacturing Processes for Engineering Materials, Addison-Wesley Publishing, (1984).

Google Scholar

[4] M. Malvezzi, M.C. Valigi, Cold rolling mill process: A numerical procedure for industrial applications, Meccanica, vol. 43 (1), pp.1-9, (2005).

DOI: 10.1007/s11012-007-9085-3

Google Scholar

[5] M. Rinchi, A. Rindi, Fenomeni vibratori autoeccitati nei laminatoi finitori, Proceedings of XIV AIMETA National Congress, Como, Italy, (1999).

Google Scholar

[6] M. Malvezzi, M. Rinchi, Control systems of strip tension in hot steel rolling mills trains, Proc. of Nineteenth IASTED International Conference -MIC 2000 - Modeling, Identification and Control, Innsbruck, Austria, February 14-17, (2000).

Google Scholar

[7] M.C. Valigi, S. Cervo, A. Petrucci, Chatter Marks and Vibration Analysis in a S6-high cold rolling mill, Proc. of III Inter. Conference on Condition Monitoring of Machinery in Non-Stationary Operations (CMMN02013), Ferrara, Italy, May 8-10, (2013).

DOI: 10.1007/978-3-642-39348-8_49

Google Scholar

[8] M.C. Valigi, S. Papini, Analysis of chattering phenomenon in industrial S6-high rolling mill, Diagnostyka, vol. 14 (3), p.3 – 8, (2013).

Google Scholar

[9] G.G. Lisini, P. Toni, M.C. Valigi, H∞ control system for a four-high stand rolling mill, Proceedings of the Institution of Mechanical Engineers. Part I, Journal of systems and control engineering, vol. 214 (2), pp.79-86, (2000).

DOI: 10.1243/0959651001540825

Google Scholar

[10] C. Braccesi, F. Cianetti, L. Landi, Analytical model, multibody simulation and validation tests for dynamical instability reduction of a grinding machine with dampers, Proceedings of the ASME International Design Engineering Technical Conferences/Computers and Information in Engineering Conference (IDETC/CIE), Vol. 1, Issue PARTS A AND B, pp.1351-1363, Washington D.C., USA, (2011).

DOI: 10.1115/detc2011-47712

Google Scholar

[11] T. Von Karman, Beitrag zur theorie des walzvorganges, Zeitschrift fur Angewandte, Mathematik und Mechanik, vol. 5, p.139–141, (1925).

DOI: 10.1002/zamm.19250050213

Google Scholar

[12] E. Orowan, The calculation of roll pressure in hot and cold flat rolling, Proceedings of the Institute of Mechanical Engineers, vol. 150, p.140–167, (1943).

DOI: 10.1243/pime_proc_1943_150_025_02

Google Scholar

[13] I.S. Yun, W.R.D. Wilson, K.F. Ehmann, Review of chatter studies in cold rolling, International Journal of Machine Tools & Manufacture, vol. 38, p.1499–1530, (1998).

DOI: 10.1016/s0890-6955(97)00133-8

Google Scholar

[14] W. Xiaonfong, L. Fei, Y. Quan, H. Anrui, FEM analysis for residual stress prediction in hot rolled steel strip during the run-out table cooling, Applied Mathematical Modelling, vol. 37 (1-2), p.586–609, (2013).

DOI: 10.1016/j.apm.2012.02.042

Google Scholar

[15] G. Shen, E. Essadiqi, C. Galvani, K. Spencer, A. Elwazri, S. Yue, Simulation of hot rolling of magnesium strip by using finite element technique, Magnesium Technology Symposium, Annual Meeting and Exhibition, pp.59-68, Orlando, USA, (2007).

Google Scholar

[16] J.H. Bianchi, L.P. Karjalainen, Modelling of dynamic and metadynamic recrystallization during bar rolling of a medium carbon spring steel, Journal of Materials Processing Technology, vol. 160 (3), pp.267-277, (2005).

DOI: 10.1016/j.jmatprotec.2004.06.016

Google Scholar

[17] F. Curbis, S. Mengaroni S., F. Cianetti, M. Calderini, S. Neri, Analysis and optimization of heating process for large forgings quenching through finite elements analysis, Metallurgia Italiana, vol. 2, pp.35-41, (2014).

Google Scholar

[18] D.R. Bland, H. Ford, The calculation of roll force and torque in cold strip rolling with tensions, Proceedings of the Institute of Mechanical Engineers, vol. 159, p.144–163, (1948).

DOI: 10.1243/pime_proc_1948_159_015_02

Google Scholar

[19] D.R. Bland, H. Ford, Cold rolling and strip tension—Part III: an approximate treatment of elastic compression of the strip in cold rolling, Journal of the Iron and Steel Institute, vol. 171, p.245, (1952).

Google Scholar

[20] D.R. Bland, R.B. Sims, A note on the theory of rolling with tensions, Proceedings of the Institute of Mechanical Engineers vol. 167, pp.371-374, (1953).

DOI: 10.1243/pime_proc_1953_167_041_02

Google Scholar

[21] H.J. Mc Queen, A. Cingara, New formula for calculating flow curves from high temperature constitutive data for 300 austenitic steels, Journal of materials processing technology, vol. 36, pp.31-42, (1992).

DOI: 10.1016/0924-0136(92)90236-l

Google Scholar

[22] T. Mori, K. Tanaka, Average stress in matrix and average elastic energy of materials with misfitting inclusions, Acta Metallurgica, vol 21(5) pp.571-574, (1973).

DOI: 10.1016/0001-6160(73)90064-3

Google Scholar

[23] K. Tanaka, T. Mori, The hardening of crystals by non-deforming particles and Fibrest, J. Elast., Vol. 18 (8), pp.1931-941, (1970).

Google Scholar

[24] ANSYS Theory Manual for Release 5. 6, 11th Edition, ANSYS Inc., November (1999).

Google Scholar

[25] H. Ford, J.M. Alexander, Simplified hot rolling calculations, J. of Institute of Metals, vol. 92 (12), p.397–404, (1964).

Google Scholar