Hydroforming Developments: Insights of other Researchers

Article Preview

Abstract:

Hydroforming is one of the forming technique which paves the way for the easy production of light weight and high strength automotive and aerospace components. The different approaches presented by the various authors in the field of hydroforming and its applications are reviewed in this paper. The authors have used Finite Element Analysis using different simulation tools like Abaqus, Ansys, LS-Dyna and Autoform 3D that help to minimize the failure cost of materials and dies. This paper deals with those disparate approaches, discussing exhaustively the process and application of hydroforming, providing sufficient data to make readers identify the burgeoning areas of research.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

1748-1752

Citation:

Online since:

October 2011

Authors:

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] S.H. Zhang, Developments in hydroforming, Journal of Materials processing technology vol. 91(1999) pp.236-244.

Google Scholar

[2] Jean-Claude Gelin, Advances and progresses in sheet and tube hydroforming process, Advances in Material Forming, 2007, pp.193-204.

DOI: 10.1007/978-2-287-72143-4_11

Google Scholar

[3] L. H. Lang, Z. R. Wang, D. C. Kang, S. J. Yuan, S. H. Zhang,J. Danckert and K. B. Nielsen, Hydroforming highlights: sheet hydroforming and tube hydroforming, Journal of Materials processing technology, vol. 151 (2004) pp.165-177.

DOI: 10.1016/j.jmatprotec.2004.04.032

Google Scholar

[4] F. Dohmann, Ch. Hartl, Tube hydroforming – research and practical application, Journal of Materials Processing Technology vol. 71 (1997) pp.174-186.

DOI: 10.1016/s0924-0136(97)00166-0

Google Scholar

[5] S.J. Yuan, C. Han, X.S. Wang, Hydroforming of automotive structural components with rectangular - sections, International journal of Machine Tools & Manufacture vol. 46 (2006) pp.1201-1206.

DOI: 10.1016/j.ijmachtools.2006.01.038

Google Scholar

[6] Xianghe Xu, Shuhui Li, Weigang Zhang, Zhongqin Lin, Study of Tube hydroforming in a trapezoid-sectional die, Journal of Thin - walled Structures vol. 47 (2009) pp.1397-1403.

DOI: 10.1016/j.tws.2008.12.002

Google Scholar

[7] Shijian Yuan, Z.R. Wang and Qing He, Finite Element Analysis of hydroforming process of a toroidal shell, International journal of Machine tools and Manufacture, vol. 39 (1999) pp.1439-1450.

DOI: 10.1016/s0890-6955(98)00096-0

Google Scholar

[8] Lihui Lang, Tao Li, Xianbin Zhou, Benny Endelt Kristensen, Joachim Danckert and Karl Brian Nielsen, Optimized decision of the exact material modes in the simulation for the innovative sheet hydroforming method, Journal of Materials Processing Technology vol. 177 (2006).

DOI: 10.1016/j.jmatprotec.2006.04.100

Google Scholar

[9] Li-Ping Lei, Jeong Kim and Beom-Soo Kang, Analysis and design of hydroforming process for automobile rear axle housing by FEM, International journal of Machine Tools and Manufacture, vol. 40 (2000) pp.1691-1708.

DOI: 10.1016/s0890-6955(00)00031-6

Google Scholar

[10] M. Elyasi, M. Bakhshi-joobari, A. Gorji, Mechanism of improvement of die corner filling in a new hydroforming die for stepped tubes, Journal of Materials and Design vol. 30 (2009) pp.3824-3830.

DOI: 10.1016/j.matdes.2009.03.036

Google Scholar

[11] G. Palumbo, S.H. Zhang, L. Tricarico, C. Xu, L.X. Zhou, Numerical/experimental Investigations for enhancing the sheet hydroforming process, International Journal of Machine tools and Manufacture vol. 46 (2006) pp.1212-1221.

DOI: 10.1016/j.ijmachtools.2006.01.027

Google Scholar

[12] AS Selvakumar, K Kalaichelvan, S Venkataswamy and S Natarajan, Evaluation of Formability of Tubular Material by Hydroforming Technique, Manufacturing technology today, (2010).

Google Scholar

[13] Xuguang Sun, Lorenzp M. Smith, External heating closed-volume thermally activated tube forming: A fundamentally new approach for hydroforming thick-walled tubes, Manufacturing process, (2010).

DOI: 10.1016/j.jmapro.2010.01.005

Google Scholar

[14] Woo-Jin Song, Seong-chan Heo, Tae-wan Ku, Jeong Kim, Beom-soo Kang, Evaluation of effect of flow stress characteristics of tubular material on forming limit in tube hydroforming process, International Journal of Machine tools and Manufacture vol. 50 (2010).

DOI: 10.1016/j.ijmachtools.2010.05.010

Google Scholar

[15] M.D. Islam, A.G. Olabi and M.S.J. Hashmi, Feasibility of multi-layered tubular components forming by hydroforming and finite element simulation, Journal of Materials processing technology vol. 174 (2006) p.394 – 398.

DOI: 10.1016/j.jmatprotec.2006.02.016

Google Scholar

[16] Robert Kimicka, Examining hydroforming as an alternative to conventional deep drawing, Stamping Quarterly, (1991).

Google Scholar

[17] J.C. Gelin, C. Labergere, S. Thibaud, Modelling and Process control for the hydroforming of metallic liners used for hydrogen storage, Journal of Materials processing technology vol. 177 (2006) pp.697-200.

DOI: 10.1016/j.jmatprotec.2006.04.109

Google Scholar

[18] Hyunbo Shim and Dong Yol Yang, A Simple method to determine pressure curve for sheet hydroforming and expermental verification, Journal of Materials processing technology vol. 169 (2005) p.134 – 142.

DOI: 10.1016/j.jmatprotec.2005.02.268

Google Scholar

[19] Mehdi Imaninejad, Ghatu Subhash, Adam Loukus, Influence of end-condintions during tube hydroforming of aluminium extrusions, International Journal of Mechanical Sciences vol. 46 (2004) p.1195 – 1212.

DOI: 10.1016/j.ijmecsci.2004.08.001

Google Scholar

[20] Rosa Di Lorenzo, Giuseppe Ingarao, Francisco Chinesta, Integration of gradient based and response surface methods to develop a cascade optimisation strategy for Y–shaped tube hydroforming process design, Journal of Advances in Engineering Software vol. 41 (2009).

DOI: 10.1016/j.advengsoft.2009.06.010

Google Scholar

[21] Giuseppe Ingarao, Rosa Di Lorenzo, Fabrizio Micari, Internal pressure and counterpunch action design in Y - Shaped tube hydroforming processes : A multi - objective optimisation approach, Journal of Computers and Structures vol. 87 (2009).

DOI: 10.1016/j.compstruc.2009.02.003

Google Scholar

[22] Ramin Hashemi, Ahmad Assempoour, Ehsan Masoumi Khalil Abad, Implementaion of the forming limit stress daigream to obtain suitable load path in tube hydroforming considering M - K model, Journal of Materials and Design vol. 30 (2009) pp.3545-3553.

DOI: 10.1016/j.matdes.2009.03.002

Google Scholar

[23] Jeong kim, Sung-jong Kang and Beom-soo Kang, A prediction of bursting failure in tube hydroforming processes based on ductile fracture criterion, Internation Journal of Advanced Manufacturing Technology vol. 22 (2003) p.357 – 362.

DOI: 10.1007/s00170-002-1489-6

Google Scholar

[24] Farough Mohammadi and Mohamoud mosavi mashadi, Determination of the loading path for tube hydroforming process of a copper joint using a fuzzy controller, International Journal of Advanced Manufacturing Technology vol. 43 (2008) p.1 – 10.

DOI: 10.1007/s00170-008-1697-9

Google Scholar

[25] Zhang Yong, Luen Chow Chan, Wang Chunguang, and Wu Pei, Optimization for loading paths of tube hydroforming using a hybrid method, Materials and Manufacturing processes vol. 24 (2009) p.700 – 708.

DOI: 10.1080/10426910902769392

Google Scholar

[26] Nader Abedrabbo, Michael Worswick, Robert Mayer, isadora van Riemsdijk, Optimization methods for the tube hydroforming process applied to advanced high strength steels with experimental verification, Journal of Materials processing technology vol. 209 (2008).

DOI: 10.1016/j.jmatprotec.2008.01.060

Google Scholar

[27] Li-Ping Lei, Jeong Kim, Sung-Jong Kang and Beom-Soo Kang, Rigid-plastic finite element analysis of hydroforming process and its applications, Journal of Materials processing technology vol. 139 (2003) p.187 – 194.

DOI: 10.1016/s0924-0136(03)00218-8

Google Scholar

[28] V.S. Senthil Kumar, S. Natarajan. D. Viswanathan, S. Venkataswamy, Modeling and Analysis of Hydromechanical Forming Process, Precision Engineering, (2004) p.210 – 215.

Google Scholar

[29] Mihaita Matei, Augustin Gakwaya, Julie Levesque, Michel Guilot, Assessemnt of Process Modeling Tools for Tube Hydroforming using Abaqus software: Finite Element Modeling and failure modes analysis, (2010).

Google Scholar

[30] F. Dohmann, Ch. Hartl, Hydroforming-applications of coherent FE-simulations to the development of products and processes, Journal of Materials processing technology vol. 150 (2004) p.18 – 24.

DOI: 10.1016/j.jmatprotec.2004.01.057

Google Scholar

[31] Muammer Koc, Taylan Altan, Prediction of forming limits and parameters in the tube hydroforming process, International journal of Machine Tools & Manufacture vol. 42 (2002) p.123 – 138.

DOI: 10.1016/s0890-6955(01)00048-7

Google Scholar