Paper Titles

Thermoelectric Power of Carbon Fiber Reinforced Cement Composites Enhanced by Ca₃Co₄O₉
p.354

Study on EPDM/Boron Mud Composites
p.358

Alumina Nano-Wires and Nano-Belts Fabricated by an Effective Chemical Etching of PAA Template
p.363

The Research of Multi-Layer Metal Nets Joint Technology
p.369

Failure Analysis of Desulfurization Slurry Circulating Pump and HVOF Coating Protection Technology Progress
p.374

Reactive Materials Synthesis and Aluminothermy Reaction of Aluminum/Cobalt-Leadoxide
p.383

Advances in Microstructure of Sepiolite Mineral Nanofibers
p.389

A First-Principles Study of Half-Metallic Full-Heusler Compound Ti₂CoSi
p.394

A New Ti-Based Half-Metallic Compound: A First-Principles Study
p.399

HomeApplied Mechanics and MaterialsApplied Mechanics and Materials Vol. 320Failure Analysis of Desulfurization Slurry...

Failure Analysis of Desulfurization Slurry Circulating Pump and HVOF Coating Protection Technology Progress

Article Preview

Abstract:

Failure form and erosion-corrosive mechanism of desulfurization slurry circulating pump were analyzed comprehensively, its protection status and HVOF spraying protection technology research were discussed, the technical characteristics and good prospects of HVOF applied in the slurry circulating pump were pointed out in this paper.Keywords: Desulfurization, Slurry circulating pump, Erosion, Corrosion, HVOF

You might also be interested in these eBooks

China Functional Materials Technology and Industry Forum

Info:

Periodical:

Applied Mechanics and Materials (Volume 320)

Pages:

374-382

DOI:

https://doi.org/10.4028/www.scientific.net/AMM.320.374

Citation:

Cite this paper

Online since:

May 2013

Authors:

He Yong Zhao, Shao Guang Liu, Yun Sang Feng, Ji Peng Yao, Yu Song Xu

Keywords:

Corrosion, Desulfurization, Erosion, HVOF, Slurry Circulating Pump

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] A.W. Batchelor and G.W. Stachowiak, Predicting synergism between corrosive and abrasive wear, Wear, 123 (1988) 281-291.

DOI: 10.1016/0043-1648(88)90144-5

[2] B.W. Madsen. Measurement of erosion-corrosion synergism with a slurry wear test apparatus, Wear, 123 (1988) 127-142.

DOI: 10.1016/0043-1648(88)90095-6

[3] R. J. Noel and A. Ball. On the synergistic effects of abrasion and corrosion during wear. Wear, 87 (1983) 351-361.

DOI: 10.1016/0043-1648(83)90138-2

[4] I. Finnie. The Mechanism of Erosion of Ductile Metals [A]. Proc.3rd US Congress of Applied Mechanic [C] ASME, New York, 1958:527-532

[5] Hiroshi Tsukamoto, Mitsuo Uno, Jun-ichi, Asakura., et al. Pressure distribution and flow visualization of solid-liquid two phase flow in a slurry pump impeller[A].Pumps and Fans[C].(2003)

[6] H. Y. Xu, D. R. Lu, The research on abrasion of the impellers of centrifugal slurry pump. Tribology. 18 (1998) 248-253.

[7] B. H. Zhou, H. S. Wang, Anaiysis wear of slurry pump and study of pumt design. Hydraulic Coal Mining & Pipeline Transportat ion. 2 (2000) 91-92.

[8] S. Li, Abrasion mechanism of vanes with ADI in slurry pump. Fluid Machinery. 28 (2000) 5-8.

[9] H. Wang, Wear analysis and study of the impellers of centrifugal slurry pump. Hydraulic Coal Mining & Pipeline Transportation. 2 (1996) 17-20.

[10] H.x. Li. Practise on Pruducing Flowing Parts of Slurry Pumps[J]. Research Studies on Foundry Equipment (2003) No.1, pp.28-31.

[11] L.H. Pengo The Machining of impeller of Washed Coal Slurry Pump [J]. Machine Tool &Hydraulics VoI.37 (2009) No.8, pp.69-70.

[12] Cornelius, S. Pump condition monitoring through vibration analysis. In Proceedgins of the Pumps: Maintenance, Design and Reliability Conference 2008 – IDC Technology, Johannesburg, South Africa, 2008.

[13] Jiang, W., Spurgeon, S. K., Twiddle, J. A., Schlindwein, F. S., Feng, Y., and Thanagasundram, S. A wavelet cluster-based band-pass filtering and envelope demodulation approach with application to fault diagnosis in a dry vacuum pump. Proc. IMechE, Part C: J. Mechanical Engineering Science, 2007, 221 (C11), 1279-1286.

DOI: 10.1243/09544062JMES544

[14] Wang, L. and Hope, A. D. Bearing fault diagnosis using multi-layer neural networks. Insight: Non-Destr. Test. Cond. Monit. , 2004, 46(8), 451-455.

DOI: 10.1784/insi.46.8.451.39377

[15] Wang, J. and Hu, H. Vibration-based fault diagnosis of pump using fuzzy technique. Measurement, 2006, 39(2), 176–185.

DOI: 10.1016/j.measurement.2005.07.015

[16] Chudina, M. Noise as an indicator of cavitation in a centrifugal pump. Acoust. Phys. 2003, 49(4), 463-474.

DOI: 10.1134/1.1591303

[17] Fan Aiming, Long Jinming, Tao Ziyun. Failure analysis of the impeller of a slurry pump subjected to corrosive wear. Wear 181-183(1995) 876-882

DOI: 10.1016/0043-1648(95)90210-4

[18] Hutchings, I.M. (1992), Tribology: Friction and Wear of Engineering Materials, CRC Press, Boca Raton, FL.

[19] Stachowiak, G.W. and Batcheclor, A.W. (1993), Engineering Tribology, Elsevier, Amsterdam.

[20] Larsson, P., Axen, N., Ekstrom, T., Gordeev, S. and Hogmark, S. (1999), "Wear of a new type of diamond composite", International Fournal of Refractory Metals & Hard Materials, Vol. 17, pp.453-460.

DOI: 10.1016/s0263-4368(00)00006-8

[21] Sundstrom, A., Rendon, Rendon, J. and Olsson, M. (2001), "Wear behaviour of some low alloyed steels under combined impact/abrasion contact conditions", Wear, Vol. 250, pp.744-754.

DOI: 10.1016/s0043-1648(01)00712-8

[22] Arnell, P.D., Davies, P.B., Halling, J. and Whomes, T.L.(1993), Tribology, Principles and Design Application, Springer-Verlag, New York, NY.

[23] Van Bennekom, A.,Berndt, F. and Rassool, M.N. (1999), "Pump impeller failures-a compendium of case studies", Engineering Failure Analysis, Vol. 8, pp.145-156.

DOI: 10.1016/s1350-6307(99)00044-8

[24] Khalid, Y. A. and Sapuan, S. M.Wear analysis of centrifugal slurry pump impellers. Ind. Lubr. Tribol. , 2007, 59(1), 18-28.

DOI: 10.1108/00368790710723106

[25] Aimming FAN, Jinming LONG and Ziyun TAO, Failure analysis of the impeller of a slurry pump subjected to corrosive wear [J]. Wear, 1995, 181-183: 876-882

DOI: 10.1016/0043-1648(95)90210-4

[26] Yugui ZHENG, Zhiming YAO and Wei K E. Erosion-corrosion resistant alloy development for aggressive slurry flows [J]. Materials Letters, 2000, 46: 362-368

DOI: 10.1016/s0167-577x(00)00255-x

[27] Y. Li, G. T. Burstein and I. M. Hutchings. The influence of corrosion on the erosion of aluminum by aqueous silica slurries[J]. Wear, 1995, 186-187: 515-522

DOI: 10.1016/0043-1648(95)07181-4

[28] A.W. Batchelor and G. W. Stachowiak. Predicting synergism between corrosion and abrasive wear[J]. Wear, 1988, 123: 281-291

DOI: 10.1016/0043-1648(88)90144-5

[29] B.W. Madsen. Measurement of erosion-corrosion synergism with a slurry wear test apparatus [J]. Wear, 1998, 123: 127-142

DOI: 10.1016/0043-1648(88)90095-6

[30] Xinchun LU, Ke SHI, Shizhuo LI and Xiaoxia JIANG.Effects of surface deformation on corrosive wear of stainless steel in sulfuric acid solution. Wear, 1999. 225-229: 537-543

DOI: 10.1016/s0043-1648(99)00019-8

[31] C.M. Schillmoller, in B.J. Moniz and W.I. Pollock (eds.), Process Industries Corrosion, NACE, Houston, TX, 1986, p.161.

[32] E.M. Jallouli et al., Int. Colloq. on Stainless Steels, Belgium, April 27-28, 1988, in Bull. Cercle Etud. Met, I5 (15-16) (1988) 18.1-18.14.

[33] V. Fishman, Proc. Conf on Engineering Solutions to Industrial Corrosion Problems, June 7-9, 1993, NACE International, Houston, TX 1993, 20, p.3.

[34] Qi, FANG, P.S. Sidky and M.G. Hocking. Microripple formation and removal mechanism of ceramic materials by solid-liquid slurry erosion[J]. Wear, 1998, 223: 93-101

DOI: 10.1016/s0043-1648(98)00313-5

[35] E. Ritter (Ed). Erosion of Ceramic Materials [M], Trans Tech Publications, Switzerland,1992.

[36] H.C. SHEN, W.S. ZONG, J.J. NIE, J.WANG. Study on High-Speed Cutting of Hi-Cr Cast Iron Impeller and Sheath of Slurry Pump Using Overall PCBN Cutting Tools. 2010 International Conference on Computer, Mechatronics, Control and Electronic Engineering (CMCE)

DOI: 10.1109/cmce.2010.5610273

[37] API Recommended Practice for Design and Installation of Offshore Production Platform Piping Systems, API RP 14E, American Petroleum Institute, 3rd Edition, Washington, DC, December 1981.

[38] S.A. Shirazi, B.S. McLaury, J.R. Shadley, E.F. Rybicki, Genera-lisation of the API RP 14E guideline for erosive service, SPE28518 American Petroleum Institute Recommended Practice (1994) 583–592.

DOI: 10.2118/28518-pa

[39] Dong Xing, Zhang Hai-lu, Wang Xin-yong. Finite element analysis of wear for centrifugal slurry pump . Procedia Earth and Planetary Science 1 (2009) 1532–1538

DOI: 10.1016/j.proeps.2009.09.236

[40] X M Zhao, Q H Hu, Y G Lei, and M J Zuo. Vibration-based fault diagnosis of slurry pump impellers using neighbourhood rough set models. Mechanical Engineering Science Proc. IMechE Vol. 224 Part C: J. (2009)

DOI: 10.1243/09544062jmes1777

[41] R. J. Llewellyn, S.K. Yick, K.F. Dolman. Scouring erosion resistance of metallic materials used in slurry pump service. Wear 256 (2004) 592-599.

DOI: 10.1016/j.wear.2003.10.002

[42] J. Tuzson, Laboratory slurry erosion tests and pump wear calculations, ASME J. Fluids Eng. 106 (1984) 135-140.

DOI: 10.1115/1.3243089

[43] H. Mcl, Clark, R.J. Llewellyn, Assessment of the erosion resistance of steels used for slurry handling and transport in mineral processing applications, Wear 250(2001) 32-44

DOI: 10.1016/s0043-1648(01)00628-7

[44] S.Z. Luo, Y.G. Zheng, J. Li, W. Ke, Wear 249 (2001) 733–738.

[45] S. Bouaricha, J.-G. Legoux, B.R. Marple, ITSC 2005 Proc. 5 (2005) 981–985.

[46] M. Bjordal, E. Bardal, T. Rogne, T.G. Eggen, Wear 186–187 (1995) 508–514.

DOI: 10.1016/0043-1648(95)07148-2

[47] M.M. Stack, T.M. Abd El-Badia, Wear 264 (2008) 826–837.

[48] G.C. Saha, T.I. Khan, G.A. Zhang, Corros. Sci. 53 (2011) 2106–2114.

[49] S. Shrestha, A.J. Sturgeon, Surf. Eng. 20 (2004) 237–343.

[50] K.S. Tan, J.A. Wharton, R.J.K. Wood, Wear 258 (2005) 629–640.

[51] V.A.D. Souza, A. Neville, Wear 259 (2005) 171–180.

[52] R.J.K. Wood, Wear 261 (2006) 1012–1023.

[53] S. Shrestha, T. Hodgkiess, A. Neville, Wear 259 (2005) 208–218.

[54] D.A. Stewart, P.H. Shipway, D.G. McCartney, Abrasive wear be-haviour of conventional and nanocomposite HVOF-sprayed WC Co coatings, Wear 225–229 (1999) 789–798.

DOI: 10.1016/s0043-1648(99)00032-0

[55] T. Sudaprasert, P.H. Shipway, D.G. McCarteney, Sliding wear be-haviour of HVOF sprayed WC Co coatings deposited with both gas-fuelled and liquid-fuelled system, Wear 255 (2003) 943–949.

DOI: 10.1016/s0043-1648(03)00293-x

[56] J. Berget, E. Bardal, T. Rogne, Effects of powder composition on the erosion, corrosion and erosion–corrosion properties of HVOF sprayed WC based coatings, in: Proceedings of 15th International Thermal Spray Conference, Nice, France, 1998, p.305–312.

DOI: 10.31399/asm.cp.itsc1998p0305

[57] L. Fedrizzi, L. Valentinelli, S. Rossi, S. Segna, Tribocorrosion behaviour of HVOF cermet coatings, Corros. Sci. 49 (2007) 2781–2799.

DOI: 10.1016/j.corsci.2007.02.003

[58] Qiaoqin Yang, Tetsuya Senda, Akira Ohmori. Effect of carbide grain size on microstructure and sliding wear behavior of HVOF sprayed WC-12% Co coatings. Wear 254 (2003) 23–34

DOI: 10.1016/s0043-1648(02)00294-6

[59] H.M. Hawthorne, B. Arsenault, J.P. Immarigeon, J.G. Legoux, V.R. Parameswaran, Comparison of slurry and dry erosion behaviour of some HVOF thermal sprayed coatings, Wear 225–229 (1999) 825–834.

DOI: 10.1016/s0043-1648(99)00034-4

[60] J.M. Perry, A. Neville, V.A. Wilson, T. Hodgkiess, Assessment of the corrosion rates and mechanisms of a WC–Co–Cr HVOF coating in static and liquid–solid impingement saline environments, Surf. Coat. Technol. 137 (2001) 43–51.

DOI: 10.1016/s0257-8972(00)01062-8

[61] T. Rogne, J. Berget, Corrosion, erosion–corrosion and wear resistance of HVOF sprayed WC type coatings with a corrosion resistant binder, Corrosion 48 (1999) 1–11.

DOI: 10.31399/asm.cp.itsc1998p0305

[62] C. Allen, M. Sheen, J. Williams, V.A. Pugsley, The wear of ultrafine WC-Co hard metals, Wear 250 (2001) 604–610.

DOI: 10.1016/s0043-1648(01)00667-6

[63] K. Jia, T.E. Fischer.Abrasion resistance of nanostructured and conventional cemented carbides. Wear 200 (1996) 206–214

DOI: 10.1016/s0043-1648(96)07277-8

[64] T.Y. Cho, J.H. Yoon, K.S. Kim, K.O. Song, Y.K. Joo, W, Fang, S.H. Zhang, S.J. Youn, H.G., Chun, S.Y. Hwang. A study on HVOF coatings of micron and nano WC-Co powders. Surface & Coatings Technology 202 (2008) 5556-5559.

DOI: 10.1016/j.surfcoat.2008.06.106

[65] P. Chivavibul, M. Watanabe, S. Kuroda, and K. Shinoda, Effects of Carbide Size and Co Content on the Microstructure and Mechanical Properties of HVOF-Sprayed WC-Co Coatings. Surf. Coat. Technol., 2007, 202(3), pp.509-521

DOI: 10.1016/j.surfcoat.2007.06.026

[66] Pornthep Chivavibul, Makoto Watanabe, Seiji Kuroda, Kentaro Shinoda. Effects of carbide size and Co content on the microstructure and mechanical properties of HVOF-sprayed WC-Co coatings. Surface & Coatings Technology 202 (2007) 509 – 521.

DOI: 10.1016/j.surfcoat.2007.06.026