Advanced Materials Research Vols. 156-157

Abstract: The shell model (SM) can simulate dipole and other properties concerning electrons. In this paper, an new scheme of SM potential is developed. Unlike the traditional SM, there are no harmonic spring between core and shell, and the potential functions are Coulomb potential multiplied by trigonometric function. The parameters of SM for hydrogen system were fitted by electronic structure data, which is from quantum chemistry ab initio calculation of H, + 2 H and 2 H . And the potential was examined by calculating the most stable structure of H2 and + 2 H by geometry optimization globally, which is agree with the ab initio calculation results. Furthermore, even the energy level of H atom can be calculated by this scheme SM potential, but the reasonable results can not obtained.

Abstract: A fiber optic senor for carbon content measurement of the molten steel in a basic oxygen furnace (BOF) is described. The sensor includes a fiber optic cable for transmission of the optical radiation from the radiation collection head to the multi-wavelength detection unit located in remote area from a furnace. The radiation collection head includes a telephoto lens aimed at the furnace mouth to collect, and thus enhance, the effective radiant energy emitted from the hostile environment adjacent a furnace as well as to reduce spurious radiations from other nearby furnaces. The detection unit based on emission spectroscopy converts the radiations into digital signals and the signal information processed to determine the carbon content of the steel contained in the metallurgical furnace. The Preliminary results after online carbon content sensing are discussed.

Abstract: This research aims to demonstrate Six Sigma methodology to reduce defective rate. A case of glass-mold defective reduction in plastic lenses manufacturing was studied. After applying systematic DMAIC steps and statistical tools suggested by Six Sigma approach, it was observed that the defective rate due to scratched molds was decreased from 2,512 ppm to 826 ppm, and the sigma level was improved from 4.31 to 4.65. In addition, the improvement could save the production cost up to 75,000 USD annually.

Abstract: As Pipeline in Wet H2S environment must consider its anti-hydrogen-induced cracking (HIC) and sulfide stress corrosion cracking (SSCC) performance, in this paper, to ensure L245A-pipe mechanical properties qualified under the premise, according to NACE TM 0284-2003 and NACE TM 0177-2005 standard conducted a test evaluation in Wet H2S in the context of anti-hydrogen-induced cracking performance (HIC) and sulfide stress corrosion cracking resistance (SSCC) and came L245A-pipe in standard Wet H2S environment didn’t produce hydrogen-induced cracking, occurred sulfide stress corrosion cracking, the design conditions and working conditions are no stress corrosion cracking conclusions. And make recommendations on the safe operation in Wet H2S.

Abstract: Design of the dynamic performance of a machine tool is an effective approach to improve the machining accuracy. In this paper, the dynamic performance of high-speed cylindrical grinder has been studied systematically to improve the surface quality of high-speed grinding. According to the mode shape graphs and the power spectra, the vibration weak links and the main vibration sources of the prototype were found, and then the improvement measures were presented by designing the dynamic performance tests. The fact that the chatter of high-speed grinding can be suppressed to a certain extent with variable speed grindings was verified in variable speed grinding experiments at high speed.

Abstract: In this paper, an on-machine profile measuring system for aspheric ground surface was presented, which involved data processing with improved two-dimensional weighted mean filtering and free form surface fitting. To verify the reliability of this system, a calibration experiment was done by comparing the measuring results of Ф320mm mirror between the WYKO 24 inch interferometer and the on-machine measuring system. The experiment results show that the on-machine measurement is effective and it can provide foundation for compensation machining. By comparing the measurement experiment results of the Keyence LC2430 with the WYKO interferometer, it is demonstrated that the deviation of PV is better than 0.23μm and the deviation of RMS better than 0.08μm.

Abstract: A kind of approach to solve the workshop production capability optimization allocation problem is put forward in this paper. The approach is based on the artificial fish-swarm algorithm (AFSA). In the approach, the normal artificial fish is extended to be two-dimension artificial fish. In the two-dimension artificial fish, each vector could be expressed with a group of tasks. By designing the behavior of two dimensions, the production capability allocation approach based on two dimension artificial swarm algorithm is put forward, which demonstrates the efficiency of the algorithm in handling with complex mathematical problems as well as non-convex production capability resource management problems. The application case study shows that the AFSA is not complicated to use and does not require much mathematical sophistication to understand its mechanisms. The approach can be considered as an optimal tool to provide production capability optimization allocation.

Abstract: This paper describes a novel rapid manufacturing and remanufacturing system based on robotic gas metal arc welding. If worn parts are maintainable, this system play a repairer role; if worn parts are unfit to remain in service, this system play a manufacturer role. This system works in ‘modeling - slicing - stacking’ principle. First, Detecting and building three-dimensional models of damaged zone by structured light. Second, Slicing established three-dimensional model in layers with some thickness. Third, planning robotic tool path to get optimumwelding path and parameters. Finally, executing remanufacturing task with robotic GMAW stacking layer by layer. This system remanufactures parts in human - robot interactive way. Take a half cylinder shell as worn part, experiments are conducted. Results show the mean error of surface smoothness is less than 0.5mm.

Abstract: 2-D computational analyses were conducted for unsteady viscous flow and heat transfer across cylinders of different geometries and different incident angle. Circular, square (both at 0° and 90° angles of incidence) and elliptic cylinders were examined. The calculations were performed by solving the unsteady 2-D Navier-Stokes equations at Re = 100. The calculated results produce drag and lift coefficients, as well as Strouhal number in excellent agreement with published data. Calculations for unsteady, incompressible 2-D flow around a square cylinder at incidence angle of 0° and 45° and for Reynolds number = 100 were carried out. Cycle independence and grid independence results were obtained for the Strouhal number. The results were in excellent agreement with the available experimental and numerical results. Numerical results show that the Strouhal number increases with fluid angle of incidence on the cylinder. The wake behind the cylinder is wider and more violent for a square cylinder at 45° incidence compared to a square at 0° this is due to the increase in the characteristic length in the flow direction. The present studywas carried out for a 2-D single cylinder at fixed location inside a channel for unidirectional velocity. To get more accurate results computation on 3-D geometry should be carried out.

Abstract: Two aspects in "sweet spot" choosing are defined: the furthest batted-ball displacement and the highest fine-territory probability. A model to determine the "sweet spot" position on the bat is developed based on physical mechanics and probability theory. Combing contributions of velocity resolution and Fuzzy distribution, a global fair-territory probability is synthetically determined. Simulation result of the "sweet spot" shows that the "sweet spot" goes around 14 cm from the end of the bat.