Development of Combined Manufacturing Technologies for High-Strength Structure Components

Abstract:

Article Preview

Novel manufacturing technologies for high-strength structure components of aluminium allow a local modification of material properties to respond to operational demands. Machining and finishing processes for changing material properties like deep rolling or rubbing are to be combined to a single process step. Intention is the controlled modification of the component’s properties by manipulation of its subsurface. For that purpose the essential understanding of interaction mechanisms of the basic processes turning, deep rolling and rubbing is necessary. Influences of tool geometry as well as process parameters on material properties are investigated. The results are to be extended by parameter studies, done by numerical simulation. Combined processes like “turnrolling” or “turn-rub-rolling” will be developed.

Info:

Periodical:

Edited by:

Heinz Palkowski and Kai-Michael Rudolph

Pages:

67-75

Citation:

B. Denkena et al., "Development of Combined Manufacturing Technologies for High-Strength Structure Components ", Advanced Materials Research, Vol. 22, pp. 67-75, 2007

Online since:

August 2007

Export:

Price:

$38.00

[1] E. Beier: Technica, Rupperswil, vol. 54 (2005) 12, pp.22-27.

[2] M. Peters, W. A. Kayser: VDI-Berichte, vol. 1080 (1994), pp.483-490.

[3] K. Röttger: Walzen hartgedrehter Oberflächen, Dr. -Ing. Diss. RWTH Aachen, (2003).

[4] B. Fuchsbauer: Untersuchungen zur Schwingfestigkeitsoptimierung bauteilähnlicher Proben unterschiedlicher Größe durch Festwalzen, Dr. -Ing. Diss. TH Darmstadt, (1983).

[5] B. Scholtes, W. Zinn in: Neue Ansätze für innovative Produktionsprozesse, edited by E. Frieling, H. Martin, F. Tikal, Kassel University Press, Kassel (1997).

[6] F. Klocke, K. Röttger: Production Engineering, Research and Development, vol. 9 (2002) 1, pp.39-42.

[7] J. Köcher: Erhöhung der Zahnflankentragfähigkeit einsatzgehärteter Zylinderräder durch Kugelstrahlen, Dr. -Ing. Diss. RWTH Aachen, (1996).

[8] F. Klocke, S. Mader: steel research int. 76 (2005), no. 2/3.

[9] J. K. Gregory, C. Müller, L. Wagner: Internationale Zeitschrift für Technik und Wirtschaft, vol. 47 (1993) 10, pp.915-919.

[10] B. Kurth, H. Bomas, P. Mayr: Mat. -wiss. u. Werkstofftechnik 26 (1995), pp.101-110.

[11] G. Spur, E. Uhlmann, F. Elbing, T. Hühns: Konferenzbericht Oberflächentage, Mehrländertagung, Freiburg (2002), pp.57-62.

[12] L. Wagner, A. Berg, T. Dörr, M. Hilpert in: Mechanische Oberflächenbehandlungen. Grundlagen - Bauteileigenschaften - Anwendungen, edited by H. Wohlfahrt, P. Krull, DGM (2000).

[13] VDI/VDE Richtlinie 2032, Rollieren und Festwalzen (1975).

[14] I. Altenberger, I. Nikitin: HTM, vol. 59 (2004), pp.269-275.

[15] M. H. El-Axir, M. M. El-Khabeery: Journal of Materials Processing Technology, vol. 132 (2003), pp.82-89.

DOI: https://doi.org/10.1016/s0924-0136(02)00269-8

[16] M. M. El-Khabeery, M. H. El-Axir: International Journal of Machine Tools and Manufacture, vol. 41 (2001), pp.1705-1719.

DOI: https://doi.org/10.1016/s0890-6955(01)00036-0

[17] A. M. Hassan, O. M. Abd Al-Wahhab: Materials and Manufacturing Processes, vol. 13 (1998) 4, pp.505-515.

[18] L. Wagner: Materials Science and Engineering, vol. A 263 (1999), pp.210-216.

[19] A. T. Özdemir, R. Hermann: Journal of Materials Science, vol. 34 (1999), pp.1243-1252.

[20] A. M. Hassan, A. M. Maqableh: Journal of Materials Processing Technology, vol. 102 (2000), pp.115-121.

[21] H. K. Tönshoff, B. Karpuschewski, J. Winkler: Metall IDR, vol. 31 (1997) 4, pp.357-364.

[22] B. Denkena, R. Schnadt-Kirschner, M. Groppe in: Neue Fertigungstechnologien für die Luft- und Raumfahrt, Hannover (2003).

[23] H. K. Tönshoff, B. Karpuschewski, J. Schmidt, P. Andrae: Seminar Aluminium im Maschinenbau, Düsseldorf (1998).

[24] B. Denkena, J. C. Becker, C. Gey, D. Boehnke, L. de León García in: Proceedings of the 4th International Conference THE Coatings, Erlangen (2004).

[25] H. K. Tönshoff, J. Schmidt, J. Winkler: Technica, vol. 3 (1997), pp.13-21.

[26] B. Denkena, K. Weinert, P. Alpers, N. Hammer: Annals of the German Academic Society for Production Engineering, XIII, (2006), pp.1-4.