Dispersive Mixing Performance of Discs in a Series Disc-Screw Extruder

Article Preview

Abstract:

This work aims at the simulation of three-dimensional isothermal flow between a pair of discs in a series disc-screw (SDS) extruder by finite element method. To analyze the dispersive mixing performance, mixing parameters such as shear rate and mixing index were calculated. The configuration of discs and the gap between a pair of discs were designed. The more grooves on the disc, the better dispersive performance. There was an optimal gap size for dispersive mixing. It is also discussed that the effect of rotate speed on the mixing performance.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 433-440)

Pages:

5753-5758

Citation:

Online since:

January 2012

Authors:

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] A. Li, B. Jiang, Study of kneading mechanism in series disc-screw extruder, Polym. Mater. Sci. Eng. vol. 20, pp.6-10, April (2004).

Google Scholar

[2] P. He, B. Jing, S.H. Xu, Mathematical Simulation of Disc Extruder Based on Archimedean Helix, Plast. vol. 32, pp.60-64, February (2003).

Google Scholar

[3] B. Vergnes, G.D. Valle, L. Delamare, A global computer software for polymer flo ws in corotating twin screw extruders, Polym. Eng. Sci. vol. 38, pp.1781-1792, (1998).

DOI: 10.1002/pen.10348

Google Scholar

[4] J. Gao, G.C. Walsh, D. Bigio, R.M. Briber, M.D. Wetzel, A Residence Time Distribution Model for Twin Screw Extruders, AIChE J. 45, pp.2541-2549, (1999).

DOI: 10.1002/aic.690451210

Google Scholar

[5] L. Zhu, K.A. Narh, K.S. Hyun, Valuation of numerical simulation methods in reactive extrusion, Adv. Polym. Tech. vol. 24, pp.183-193, (2005).

DOI: 10.1002/adv.20041

Google Scholar

[6] A. Li, B. Jiang, S.H. Xu, 3D flow field simulation in series disc-screw extruder, Polym. Mater. Sci. Eng. vol. 21, pp.35-39, March (2005).

Google Scholar

[7] I. Manas-Zloczower, D.L. Feke, Analysis of Agglomerate Separation in Linear Flow Fields, Int. Polym. Proc. vol. 2, pp.185-190, (1988).

DOI: 10.3139/217.880185

Google Scholar

[8] I. Manas-Zloczower, D.L. Feke, Analysis of Agglomerate Rupture in Linear Flow Fields, Int. Polym. Proc. vol. 4, pp.3-8, January (1989).

DOI: 10.3139/217.890003

Google Scholar

[9] I. Manas-Zloczower, S.P. Rwei, D.L. Feke, Analysis of Dispersion of Carbon Black in Polymeric Melts and Its Effect on Compound Properties, Polym. Eng. Sci. vol. 32, pp.130-135, February (1992).

DOI: 10.1002/pen.760320209

Google Scholar

[10] H. Cheng, I. Manas-Zloczower, Study of mixing efficiency in kneading discs of co-rotating twin-screw extruders, Polym. Eng. Sci. vol. 37, pp.1082-1090, June (1997).

DOI: 10.1002/pen.11753

Google Scholar

[11] H.H. Yang, I. Manas-Zloczower, Flow field analysis of the kneading disc region in a co-rotating twin screw extruder, Polym. Eng. Sci. vol. 32, pp.1411-1417, (1992).

DOI: 10.1002/pen.760321903

Google Scholar

[12] I. Manas-Zloczower, J.J. Cheng, Hydrodynamic Analysis of a Banbury Mixer-2-D Flow Simulations for the Entire Mixing Chamber, Polym. Eng. Sci. vol. 29, pp.1059-1065, (1989).

DOI: 10.1002/pen.760291512

Google Scholar

[13] H.H. Yang, I. Manas-Zloczower, Analysis of mixing performance in a VIC mixer, Int. Polym. Proc. vol. 9, pp.291-302, (1994).

DOI: 10.3139/217.940291

Google Scholar

[14] C.H. Yao, I. Manas-Zloczower, Influence of design on dispersive mixing performance in an axial continuous mixer-LCMAX 40, Polym. Eng. Sci. vol. 38, pp.936-946, (1998).

DOI: 10.1002/pen.10261

Google Scholar

[15] H.P. Grace, Dispersion phenomena in high viscosity immiscible fluid systems and application of static mixers as dispersion devices in such systems, Chem. Eng. Commun. vol. 14, pp.225-277, (1982).

DOI: 10.1080/00986448208911047

Google Scholar