On the Design and Analysis of Acoustic Horns for Ultrasonic Welding

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Abstract:

The acoustic horn plays a very vital part in high energy ultrasonic machining, and its design is critical to the quality and the efficiency of machining. This paper performs the analysis and design of acoustic horns for ultrasonic machining by employing ANSYS finite element software. Firstly, the theoretical dimensions of the horns are calculated and compared to three commercial available horns with different shapes. Moreover, their natural frequencies and amplitudes are obtained through the simulations of ANSYS. Finally, the numerical results are compared with commercial available horns.

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Periodical:

Advanced Materials Research (Volumes 472-475)

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1555-1558

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February 2012

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© 2012 Trans Tech Publications Ltd. All Rights Reserved

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