Mixture D-Optimal Desing of Electrolyte Composition in ECH of Bevel Gears

J.P. Misra; Pramod Kumar Jain; Dheerendra Kumar Dwivedi; Narinder Kumar Mehta

doi:10.4028/www.scientific.net/AMR.685.347

Paper Titles

Crystallography and Computer Simulation of Heat Treated Co- 10 at. Pct. Cu Alloys
p.324

Estimation of Elastic Modulus of Dielectric Elastomer Materials Using Mooney-Rivlin and Ogden Models
p.331

Dielectric Relaxation of Chitosan Films
p.336

Performance Enhancement of CNTFETs with High-Κ Dielectric
p.340

Mixture D-Optimal Desing of Electrolyte Composition in ECH of Bevel Gears
p.347

Impact of the Inhomogenous Structure of Polysilicon TFT's Active Layer on the Electrostatic Potential Distribution
p.352

One-Pot Catalytic Epoxidation Reaction of Perfluoro-2-methyl-2-pentene with Tri-n-butylamine N-Oxide or N, N-Dimethylcyclohexylamine N-Oxide
p.357

Introduction of LTCC Technology in Fabrication of the Planar Microcoils for NMR Spectroscopy
p.362

Nuclear Power Plant Fuel’s Quality Classification Using Ensemble Back Propagation Neural Networks
p.367

HomeAdvanced Materials ResearchAdvanced Materials Research Vol. 685Mixture D-Optimal Desing of Electrolyte...

Mixture D-Optimal Desing of Electrolyte Composition in ECH of Bevel Gears

Abstract:

In Electrochemical Honing (ECH), most of the metal is removed by electrolytic dissolution and therefore, the electrolyte composition plays a crucial role in the study. This paper presents the experimental investigation to find out the optimal electrolyte composition in improving surface quality of gear teeth profile during surfacing finishing of bevel gears by ECH process. In this study, mixture of sodium chloride and sodium nitrate in different ratios were used as input parameter and the percentage improvement in bearing ratio of gear teeth profile was used as response parameters while the experimental runs were designed and planned according to the Mixture D-Optimal design. Analysis of variance was carried out and optimal electrolyte composition was investigated to conduct the confirmation experiment.

You might also be interested in these eBooks

View Preview

Info:

Periodical:

Advanced Materials Research (Volume 685)

Pages:

347-351

DOI:

https://doi.org/10.4028/www.scientific.net/AMR.685.347

Citation:

Cite this paper

Online since:

April 2013

Authors:

J.P. Misra, Pramod Kumar Jain, Dheerendra Kumar Dwivedi, Narinder Kumar Mehta

Keywords:

Bearing Ratio, ECH, Electrolyte, Gear Finishing, Mixture D-Optimal Design

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

Citation:

References

[1] C.P. Chen, J. Liu, G.C. Wei, C.B. Wan and J. Wan: Electrochemical Honing of Gears: A New Method of Gear Finishing, CIRP Annals, Vol. 30 (1) (1981), pp.103-106.

DOI: 10.1016/s0007-8506(07)60904-4

Google Scholar

[2] Dubey AK (2006) Development of the setup and performance optimization of electrochemical honing process. PhD Thesis, IIT Roorkee

Google Scholar

[3] J.P. Misra, N.K. Jain and P.K. Jain: Investigation on Precision Finishing of Helical Gears by Electrochemical Honing (ECH) Process, Proc. of IMechE: Journal of Engineering Manufacture, Vol. 224 (12) (2010), pp.1817-1830.

DOI: 10.1243/09544054jem1836

Google Scholar

[4] J.P. Misra, P.K. Jain and H. Singh: Experimental Investigation of Precision Finishing of Spur Gears by Pulse Electrochemical Honing (PECH) Process, International Journal of Machining and Machinability of Materials, Vol. 11 (4) (2012), pp.405-417.

DOI: 10.1504/ijmmm.2012.047830

Google Scholar

[5] R. Naik and J.P. Misra: Parametric optimisation of ECH of spur gears by Taguchi technique, International Journal of Materials and Product Technology, Vol. 43 (1-4) (2012), p.84–101.

DOI: 10.1504/ijmpt.2012.047646

Google Scholar

[6] Davis JR (2005) Gear Materials, Properties, and Manufacture. ASM International, Ohio

Google Scholar

[7] A. Ghosh and A.K. Malik: Manufacturing Science (East West Press, New Delhi 2010).

Google Scholar

[8] A.E. De Barr, D.A. Oliver: Electrochemical Machining (Macdonald & Co. Ltd., London 1968).

Google Scholar

[9] D.C. Montgomery: Design and analysis of experiments (Wiley-India, New Delhi 2004).

Google Scholar

[10] Stat-Ease Inc. (2008) Design-Expert® Version 7.1.6, Minneapolis, Minnesota.

Google Scholar