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HomeAdvances in Science and TechnologyAdvances in Science and Technology Vol. 89Carbon Based Coatings for Hermetic Compressor...

Carbon Based Coatings for Hermetic Compressor Applications

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Abstract:

Household refrigeration represents 17.3% of home energy consumption in the USA and 47% in Brazil. This article overviews a multidisciplinary approach to develop a traditional hermetic compressor (oil lubricated, with several rotating parts), into an oil-less, linear motion, innovative compressor, with improved efficiency, versatility and sustainability. This involves the development of surface engineering processes combining purpose-oriented phases applied to soft substrates to achieve high wear resistance and load support and low friction coefficient. Initially, the role of the environment (air, CO₂ and R600a) on the tribological behaviour of a commercially available Si-rich multifunctional DLC coating deposited on AISI 1020 steel is illustrated. In sequence, the influence of the thickness of different layers (DLC and CrN) on sliding wear is analysed. Results are presented using an original approach (3D triboscopic maps) for two distinct configurations (increasing load and constant load) and findings are confronted with numerical simulations using Film Doctor^®. Finally, a low cost process to obtain a multifunctional coating (different nitrided layers + DLC) is described, which uses a unique thermal cycle reactor capable of coating parts in industrial scale with reduced cost.

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Periodical:

Advances in Science and Technology (Volume 89)

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21-30

DOI:

https://doi.org/10.4028/www.scientific.net/AST.89.21

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Online since:

October 2014

Authors:

Jose Daniel Biasoli de Mello*

Keywords:

DLC, Environment, Layer Thickness, Multifunctional Coating, Nitrided Layer

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© 2014 Trans Tech Publications Ltd. All Rights Reserved

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