Research and Test of the Self-Designed and Manufactured Rotary Friction Welding Machine with CT3 Steel Samples

Article Preview

Abstract:

This paper presents the results of research and test of the self-designed and manufactured rotary friction welding machine. Tensile test results show that the tensile strength of the material after welding is satisfactory according to the standards of the material; the elongation is within the elongation limit of the welding specimen; the yield limit is greater than the minimum yield limit of the material. The parameters of the welding equipment are guaranteed according to the design requirements.

You have full access to the following eBook

Info:

* - Corresponding Author

[1] Gourav sardana, Ajay Lohan, Friction Welding on Lathe Machine with special Fixture, International Journal of Innovations in Engineering and Technology (IJIET) Vol. 2 Issue 3 June (2013).

Google Scholar

[2] Jagroop Singh, Karamdeep Singh, Fabrication of Friction Welding on Centre Lathe: A Case Study, IJIET Vol. 4, IssuE2, May- ocTobER2014.

Google Scholar

[3] P A Thakare, Lt Randheer Singh, Design and Development of Micro Friction Welding Machine and Investigation of Welding Parameters for Similar Materials, International Journal of Scientific & Engineering Research, Volume 5, Issue 6, June-(2014).

Google Scholar

[4] Ahmet CAN, G.J. Baxter, M. Preuss and P.J, Research on the inertia friction welding of nickel base superalloys for aerospace applications studied by G.J. Baxter, M. Preuss and P.J. Withers at Manchester Institute of Natural Materials Research, UK.

DOI: 10.1016/j.msea.2006.04.058

Google Scholar

[5] M. B. Uday, M.N. Ahmad Fauzi, Zuhailawati H., A.B. Ismail, Effect of welding speed on mechanical strength of friction welded joint of YSZ-Alumina composite and 6061 Aluminum Alloy, Materials Science and Engineering A 528 (2011) 4753–4760.

DOI: 10.1016/j.msea.2011.02.091

Google Scholar

[6] P. Shiva Shankar, L. Suresh Kumar, N. Ravinder Reddy, Experimental investigation and stastical analysis of the friction welding parameters for the copper alloy - cu zn28 using taguchi method, International Journal of Research in Engineering and Technology, eISSN: 2319-1163 pISSN: 2321-7308.

DOI: 10.15623/ijret.2013.0207020

Google Scholar

[7] Veerabhadrappa Algur1, Kabadi, Ganechari and Sharanabasappa, Experimental investigation on friction characteristics of modified ZA-27 alloy using taguchi technique, IJMERR, Vol. 3, No. 4, October (2014).

Google Scholar

[8] Amit Handa punjub, Vikas Chawla Dav, Experimenttal study of mechanical properties of friction welded AISI 1021 steels, Sadhana, Vol. 38, Part 6, December 2013, p.1407–1419. © Indian Academy of Sciences.

DOI: 10.1007/s12046-013-0181-x

Google Scholar

[9] A. Kurt, I. Uygur, and U. Paylasan, Effect of Friction Welding Parameters on Mechanical and Microstructural Properties of Dissimilar AISI 1010-ASTM B22 Joints, 104-S, May 2011, vol. 90.

Google Scholar

[10] P. Shiva Shankar, L. Suresh Kumar, N. Ravinder Reddy, Experimental investigation and stastical analysis of the friction welding parameters for the copper alloy – cu zn28 using taguchi method, International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308.

DOI: 10.15623/ijret.2013.0207020

Google Scholar

[11] P Sathiya, S Aravindan, A Noorul haq, K panneerselvam, Optimization of friction welding parameters using simulated annealing, IJEMS, Vol.13, February 2006, pp.37-44.

Google Scholar

[12] Sirajuddin Elyas Khany, K.N. Krishnan, Mohd Abdul Wahed, Study of Transient Temperature Distribution in a Friction Welding Process and its effects on its Joints, International Journal Of Computational Engineering Research (ijceronline.com) Vol. 2 Issue. 5.

Google Scholar

[13] Prashant Rashmikant Pandya, Prof. Amol Bagesar, Prof. Jignesh Patel, Effect Of Welding Parameters On Burn-Off Length For Friction Welding Of Inconel 718 And SS 304 For Production Of Bimetal Poppet Exhaust Valve, IJSRD - International Journal for Scientific Research & Development| Vol. 2, Issue 04, (2014).

DOI: 10.21090/ijaerd.79416

Google Scholar

[14] Z. Z. Lindemann, K. Skalski, W. Włosinski, and J. Zimmerman, Thermo-mechanical phenomena in The Process of Friction Welding of Corundum Ceramics and Aluminium, Bulletin of The Polish Academy of Sciences Technical Sciences Vol. 54, No. 1, (2006).

Google Scholar

[15] Eder Paduan Alves, Chen Ying An, Francisco Piorino Neto, Eduardo dos Ferro Santos, Experimental Determination of Temperature during Rotary Friction Welding of Dissimilar Materials, 2012 Science and Engineering Publishing Company.

Google Scholar

[16] Ali. Moarrefzadeh, Study of Heat Affected Zone (HAZ) in Friction Welding Process, Vol. 2 Issue. 5. journal of mechanical engineering vol. 1, no. 1, january (2012).

Google Scholar

[17] Ruma Mohd Abdul Wahed, Mohammed Farhan, A Study on the Effect of External Heating of the Friction Welded Joint, International Journal of Emerging Technology and Advanced Engineering, Volume 3, Issue 5, May (2013).

Google Scholar

[18] Jatinder Gill, Jagdev Singh, Experimental study on the effect of heating time on mechanical properties of nylon-6 joints produced by friction welding, International Journal of Advanced Engineering Research and Studies E-ISSN 2249–8974.

Google Scholar

[19] Ahmet Can, Mümin Şahin, Mahmut Küçük, Modelling of friction welding, international scientific conference 19 – 20 november 2010, gabrovo.

Google Scholar

[20] Baiju Sasidharan, Dr.K.P. Narayanan, R.Arivazhakan, Influence of Interface Surface Geometries In The Tensile Characteristics Of Friction Welded Joints From Aluminium Alloys, International Journal of Innovative Research in Science, Engineering and Technology An ISO 3297: 2007 Certified Organization, Volume 2, Special Issue 1, December (2013).

Google Scholar

[21] Eder Paduan Alves, Chen Ying An, Francisco Piorino Neto, Eduardo Ferro dos Santos, Experimental Determination of Temperature during Rotary Friction Welding of Dissimilar Materials, Frontiers in Aerospace Engineering Vol. 1 Iss. 1, November (2012).

Google Scholar

[22] Jatinder Gill, Jagdev Singh, Experimental study on the effect of heating.

Google Scholar

[23] time on mechanical properties of nylon-6 joints produced by friction welding, International Journal of Advanced Engineering Research and Studies E-ISSN2249–8974.

Google Scholar

[24] Eder Paduan Alves, Francisco Piorino Neto, Chen Ying An, Euclides Castorino da Silva, Experimental Determination of Temperature During Rotary Friction Welding of AA1050 Aluminum with AISI 304 Stainless Steel, Vol 4, No 1, pp.61-67, Jan, Mar, (2012).

DOI: 10.5028/jatm.2012.04013211

Google Scholar

[25] Sirajuddin Elyas Khany, K.N. Krishnan, Mohd Abdul Wahed, Study of Transient Temperature Distribution in a Friction Welding Process and its effects on its Joints, International Journal Of Computational Engineering Research (ijceronline.com) Vol. 2 Issue. 5.

Google Scholar

[26] Ruma, Mohd Abdul Wahed, Mohammed farhan, A Study on the Effect of External Heating of the Friction Welded Joint, International Journal of Emerging Technology and Advanced Engineering, Volume 3, Issue 5, May (2013).

Google Scholar

[27] H. Ochi, K. Ogawa, Friction Welding of Aluminum Alloy and Steel, International Journal of Offshore and Polar Engineering Vol. 8, No. 2, June 1998 (ISSN 1053-5381).

Google Scholar

[28] Mümin ŞAHİN, Friction welding of different materials, international scientific conference 19 – 20 november 2010, gabrovo.

Google Scholar

[29] P. Rombaut, W. De Waele and K. Faes, Friction welding of steel to ceramic, Sustainable Construction and Design (2011).

DOI: 10.21825/scad.v2i3.20544

Google Scholar

[30] Piaar Nagar, Chennai – 119, D. Ananthapadmanaban, Studies on friction weldability of low Carbon Steel with Stainless Steel and Aluminium with Copper.

Google Scholar

[31] Mumin Sahin and Cenk Misirli, Mechanical and Metalurgical Properties of Friction Welded Aluminium Joints, 24 trang.

DOI: 10.5772/51130

Google Scholar

[32] Baiju Sasidharan, Dr.K.P. Narayanan, R.Arivazhakan, Influence of Interface Surface Geometries In The Tensile Characteristics Of Friction Welded Joints From Aluminium Alloys, International Journal of Innovative Research in Science, Engineering and Technology An ISO 3297: 2007 Certified Organization, Volume 2, Special Issue 1, December (2013).

Google Scholar

[33] Song Yu-lai, Liu Yao-hui, Zhu Xian-yong, Yu Si-rong, Zhang Ying-bo, Strength distribution at interface of rotary-friction-welded aluminum to nodular cast iron, Transactions of Nonferrous Metals Society of China 18 (2008) 14 -18.

DOI: 10.1016/s1003-6326(08)60003-5

Google Scholar

[34] K. Boonseng, S. Chainarong, C. Meengam, Microstructure and Mechanical Properties of Friction Welding in SSM356 Aluminium Alloys, International Journal of Emerging Trends in Engineering Research, Volume 2, No.4, April (2014).

DOI: 10.4186/ej.2017.21.1.181

Google Scholar

[35] G.P. Rajamani,M .S.Shunmuga Man DK.P. Rao, Parameter Optimization and Properties of Friction Welded Quenched and Tempered Steel, 226-S, I June (1992).

Google Scholar

[36] Jay Prakash Gavade, R.D. Rajopadhye, N.D. Jadhav, Dr. Prakash Ramdasi, A review on effects of processing parameters on mechanical behavior of different metals joined by continuous drive friction welding, IJESR/April 2013/ Vol-3/Issue-4/2777-2784, ISSN 2277-2685.

Google Scholar

[37] Amit Handa, Vikas Chawla, Friction Welding - A Review, http://asianonlinejournals.com/index.php/Mare, Vol. 1, No. 2, 34-38, (2014).

Google Scholar

[38] Ali. Moarrefzadeh, Numerical Modeling of Friction Welding Process, international journal of multidisciplinary sciences and engineering, vol. 2, no. 8, november (2011).

Google Scholar

[39] Dr K. Narasimha Murthy, Dr V.P. Raghupathy, Mr D. Sethuram, Two Day workshop on Friction Welding & Friction Stir Welding 24 & 25 November, 2011, International Center for Advancement of Manufacturing Technology.

Google Scholar