Additive Manufacturing Section Image Features for Magnetic Processing Characteristics Prediction

Article Preview

Abstract:

Metal additive manufacturing encompasses multiple techniques, among which Selective Laser Melting (SLM) is extensively employed for fabricating highly complex, precise, and uniquely shaped metal parts. However, obtaining accurate product characteristics often requires complex experimentation, which can potentially damage the products. Thus, there is a need to develop an automated method for predicting product characteristics. To forecast these attributes, details related to metal additive manufacturing products were documented, including process parameters and textural features. These features were extracted from product’s longitudinal sectional images and layer-by-layer images, using the gray-level co-occurrence matrix (GLCM). Subsequently, machine learning (ML) models such as Support Vector Regression (SVR), XGBoost, and LightGBM were employed to predict product properties and compare their performance. The experimental results indicated stronger correlations between process parameters and textural features in longitudinal section images compared to layer-by-layer ones. Moreover, the models demonstrated high predictive accuracy, particularly XGBoost and LightGBM, with R² score approaching 0.9 for all properties. These findings highlight the superiority and feasibility of the proposed approach. Furthermore, this method shows potential for accurately predicting a variety of product properties, fulfilling the needs of multiple application scenarios.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

99-104

Citation:

Online since:

June 2025

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2025 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Felice, I. O., Shen, J., Barragan, A. F. C., Moura, I. A. B., Li, B., Wang, B., Khodaverdi, H., Mohri, M., Schell, N., Ghafoori, E., Santos, T. G., & Oliveira, J. P. (2023). Wire and arc additive manufacturing of Fe-based shape memory alloys: Microstructure, mechanical and functional behavior. *Materials & Design, 231, 112004.

DOI: 10.1016/j.matdes.2023.112004

Google Scholar

[2] Marques, D. A., Oliveira, J. P., & Baptista, A. C. (2023). A Short Review on the Corrosion Behaviour of Wire and Arc Additive Manufactured Materials. Metals, 13(4), 641.

DOI: 10.3390/met13040641

Google Scholar

[3] Hamilton, R.F., Bimber, B. A., & Palmer, T. A. (2018). Correlating microstructure and superelasticity of directed energy deposition additive manufactured Ni-rich NiTi alloys. Journal of Alloys and Compounds, 739, 712-722.

DOI: 10.1016/j.jallcom.2017.12.270

Google Scholar

[4] Wang, C., Tan, X. P., Du, Z., Chandra, S., Sun, Z., Lim, C. W. J., Tor, S. B., Lim, C. S., & Wong, C. H. (2019). Additive manufacturing of NiTi shape memory alloys using pre-mixed powders. Journal of Materials Processing Technology, 271, 152-161.

DOI: 10.1016/j.jmatprotec.2019.03.025

Google Scholar

[5] Li, B., Wang, L., Wang, B., Li, D., Oliveira, J. P., Cui, R., Yu, J., Luo, L., Chen, R., Su, Y., Guo, J., & Fu, H. (2022). Electron beam freeform fabrication of NiTi shape memory alloys: Crystallography, martensitic transformation, and functional response. Materials Science and Engineering: A, 843, 143135.

DOI: 10.1016/j.msea.2022.143135

Google Scholar

[6] Chang, L.-K., Chen, R.-S., Tsai, M.C, Lee, R.-M, Lin, C.-C., Chang T. -W., Horng, M.-H. (2024). Machine learning applied to property prediction of metal additive manufacturing products with texture features extraction. The International Journal of Advanced Manufacturing Technology. Vol. 32, 83-98.

DOI: 10.1007/s00170-024-13165-y

Google Scholar

[7] Su, X., Yan, X., & Tsai, C. L. (2012). Linear regression. Wiley Interdisciplinary Reviews: Computational Statistics, 4(3), 275-294.

Google Scholar

[8] Awad, M., Khanna, R., Awad, M., & Khanna, R. (2015). Support vector regression. Efficient learning machines: Theories, Concepts, and Applications for Engineers and System Designers, 67-80.

DOI: 10.1007/978-1-4302-5990-9_4

Google Scholar

[9] Chen, T., & Guestrin, C. (2016). Xgboost: A scalable tree boosting system. In Proceedings of the 22nd acm sigkdd international conference on knowledge discovery and data mining.  785-794.

DOI: 10.1145/2939672.2939785

Google Scholar

[10] Ke, G., Meng, Q., Finley, T., Wang, T., Chen, W., Ma, W., Ye, Q., & Liu, T.-Y. (2017). LightGBM: A highly efficient gradient boosting decision tree. In Advances in Neural Information Processing Systems, 30 (NIPS 2017).

Google Scholar

[11] Karna, S. K., & Sahai, R. (2012). An overview on Taguchi method. International Journal of Engineering and Mathematical Sciences, 1(1), 1-7.

Google Scholar