Welding Distortion Control in T-Joint Structure of Al-Sheets by Using Pre-Tension

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Welding distortion remains a significant challenge in vehicle structures incorporating aluminum components. This study investigates the application of pre-tension to mitigate welding distortion in an aluminum T-joint structure. Through finite element (FE) simulation, the mechanism by which pre-tension alters the residual stress state and reduces distortion is analyzed and comprehensively explained. Based on the findings, an optimized pre-tension condition is proposed to minimize welding distortion in the T-joint configuration.

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17-22

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January 2026

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© 2026 Trans Tech Publications Ltd. All Rights Reserved

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