The Effect of Partial Melting Homogenization on the Mechanical Properties of Thick Section Austempered Ductile Iron Containing 2% Mn

Article Preview

Abstract:

Elements such as Mn and Mo may be added to ductile iron to improve its hardenability and mechanical properties, but segregation of these elements could result in the reduction of mechanical properties and must therefore be considered during the manufacturing of thick section ductile iron. In this research the microstructures of cast specimens containing 2% Mn were studied by optical microscopy and scanning electron microscopy. Results showed that manganese segregates in the intercellular areas while silicon segregates in the regions around graphite nodules. Partial Melting Homogenization (PMH) was carried out on the samples to reduce segregation. Analysis of the results showed that homogenization has been done successfully and segregation in the ductile iron matrix was significantly reduced. The successful effect of homogenization was also studied on austempered samples. PMH prior to austempering resulted in a very uniform bainitic microstructure. Tensile tests were carried out on the samples which showed improved mechanical properties due to combined PMH process and austempering process.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

193-198

Citation:

Online since:

December 2010

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] J.R. Davis, A.S.H.C.I., ASM International Publication, New York, (1996).

Google Scholar

[2] B. Gundlach, J.F. Janowak., Review of austempered ductile iron metallurgy, Journal of Heat Treating, 1984, Vol. 1, pp.1-12.

Google Scholar

[3] S.K. Yu, C.R. Loper., Heat-Treatment Responsiveness of Mg-Treated Malleable Iron, AFS Transactions, 1986, Vol. 102, p.557.

Google Scholar

[4] D. Banerjee and d Stefanescu, Structural Transitions and solidification kinetics of SG cast iron during directional solidification experiments, AFS Trans., 1991, Vol. 99, pp.747-759.

Google Scholar

[5] R. Soeri and F. Weinberg, Microsegregation in ductile iron, AFS Trans., 1989, vol. 97, pp.179-184.

Google Scholar

[6] M. Nili Ahmadabadi,T. Ohide and E. Niyama" Effect of successive -stage austempering on the structure and impact strength of high Mn ductile iron" , Cast metals, Vol. 5, No2, (1992).

DOI: 10.1080/09534962.1992.11819094

Google Scholar

[7] M. Nili-Ahmadabadi, M. Mosallaiee-Pour, Homogenization of ductile iron using partial melting aided by modeling, Materials Science and Engineering A, 2004, Vol. 373, pp.309-314.

DOI: 10.1016/j.msea.2004.02.004

Google Scholar

[8] G.R. Purdy and J.S. Kirkaldy, Homogenization by Diffusion, Meatallurgical Transactions, Februry, 1971, Vol. 2, pp.371-378.

Google Scholar

[9] C.W. Sinclair, G.R. Purdy and J.E. Morral, Transient Liquid-phase Bonding in Two Phase Ternary Systems, Metallorgical and Materials Transactions A, April, 2000, Vol. 31A, p.11871192.

DOI: 10.1007/s11661-000-0114-2

Google Scholar

[10] Gary R. Purdy, D.V.M., and Amitava Guha, Homogenization of Multi Component Alloys via Partial Melting, Journal of Phase Equilibria, 2001 Vol. 22 No 4, pp.439-450.

DOI: 10.1361/105497101770333009

Google Scholar

[11] M. Nili-Ahmadabadi, Ph.D. Thesis, Tohoku University, 1994, Japan.

Google Scholar