Modeling and Simulation of Cutting Forces in Side Milling

An Hai Li; Jun Zhao; He Lin Pan; Zhao Chao Gong

doi:10.4028/www.scientific.net/KEM.693.843

Paper Titles

Influence of Substrate Temperature on Microstructure and Properties of Ti-Si-C Film
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Investigation on Residual Stresses in Pre-Stretching Process of Aluminum Alloy Thick Plate Based on Material Non-Uniformity
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Literature Review of Jet Machining
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Mathematical Modelling the Process of Cup Wheel Precision Grinding of Rotating Concave Paraboloid
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Modeling and Simulation of Cutting Forces in Side Milling
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Optimization of End Mill Geometry Parameters Based on Oblique Cutting Theory
p.850

Research on Cutting Force of Corner Milling of Inclined Plane
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Research on the Effects of Hot Stamping Process Parameters on Mechanical Property for U-Shape Part
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Research on Semi-Finishing of NC Milling
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HomeKey Engineering MaterialsKey Engineering Materials Vol. 693Modeling and Simulation of Cutting Forces in Side...

Modeling and Simulation of Cutting Forces in Side Milling

Abstract:

In order to acquire high machining quality and minimum machining time, cutting forces are usually modeled to understand the milling process, simulate or predict cutting forces, and optimize the machining parameters. In this paper, side milling tests were conducted on superalloy Inconel 718 with a solid carbide end mill, and the cutting forces vs. cutting time were measured. The average cutting forces were extracted from the measured instantaneous cutting forces under different feed rates of experiments, and the components of the shear forces and edge forces were determined by using the linear regression of the experimental data. The cutting force coefficients, including shear force coefficients and edge force coefficients, were identified. In addition, the algorithms of the mathematical model were implemented in Matlab. The predicted cutting forces were in good agreement with the experimentally measured forces, and the validation of the cutting force model was demonstrated.

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Periodical:

Key Engineering Materials (Volume 693)

Pages:

843-849

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.693.843

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Online since:

May 2016

Authors:

An Hai Li*, Jun Zhao, He Lin Pan, Zhao Chao Gong

Keywords:

Cutting Force, Cutting Force Coefficients, Linear Regression, Milling

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