Lubrication in Hot Forging with Pulsed Ram Motion

Article Preview

Abstract:

The effect of pulsed (oscillating) ram motion control on lubrication was investigated in hot forging of stainless steel workpiece with oxide glass lubricant. During the retreat in the pulsed ram motion, the workpiece was re-lubricated by flow of lubricant through the gap between the workpiece and the die. A hot spike-type forging test on a servo press with pulsed ram motions was carried out to investigate the lubrication performance of the oxide glass. In the test, the workpiece with a temperature of 1223 K was extruded into the hollow part of the upper die together with oxide glass in a manner that combined pulsed and stepwise ram operations. The re-lubrication of the workpiece with oxide glass was confirmed by the test results showing 5–10% reduction in the forging load and 5% longer length of the backward extruded part of the workpiece under an appropriate pulsed ram motion.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

149-156

Citation:

Online since:

April 2018

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2018 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] K. Osakada, K. Mori, T. Altan, P. Groche, Mechanical servo press technology for metal forming, CIRP Annals – Manufacturing Technology, 60-2 (2011) 651-672.

DOI: 10.1016/j.cirp.2011.05.007

Google Scholar

[2] T. Ishikawa, T. Ishiguro, N. Yukawa, T. Goto, Control of thermal contraction of aluminum alloy for precision cold forging, CIRP Annals – Manufacturing Technology, 63-1 (2014) 289-292.

DOI: 10.1016/j.cirp.2014.03.008

Google Scholar

[3] R. Matsumoto, J.Y. Jeon, H. Utsunomiya, Shape accuracy in the forming of deep holes with retreat and advance pulse ram motion on a servo press, Journal of Materials Processing Technology, 213-5 (2013) 770-778.

DOI: 10.1016/j.jmatprotec.2012.11.023

Google Scholar

[4] P. Groche, B. Heß, Friction control for accurate cold forged parts, CIRP Annals – Manufacturing Technology, 63-1 (2014) 285-288.

DOI: 10.1016/j.cirp.2014.03.012

Google Scholar

[5] T. Maeno, K. Osakada, K. Mori, Reduction of friction in compression of plates by load pulsation, International Journal of Machine Tools and Manufacture, 51-7-8 (2011) 612-617.

DOI: 10.1016/j.ijmachtools.2011.03.007

Google Scholar

[6] T. Maeno, K. Mori, A. Hori, Application of load pulsation using servo press to plate forging of stainless steel parts, Journal of Materials Processing Technology, 214-7 (2014) 1379-1387.

DOI: 10.1016/j.jmatprotec.2014.01.018

Google Scholar

[7] Q. Zhang, N. Ben, K. Yang, Effect of variational friction and elastic deformation of die on oscillating cold forging for spline shaft, Journal of Materials Processing Technology, 244 (2017) 166-177.

DOI: 10.1016/j.jmatprotec.2017.01.001

Google Scholar

[8] N. Ben, Q. Zhang, D. Meng, M. Lee, Analysis of real contact area and re-lubrication in oscillating bulk forming process by corrosion method, Journal of Materials Processing Technology, 253 (2018) 178-194.

DOI: 10.1016/j.jmatprotec.2017.10.044

Google Scholar

[9] R. Matsumoto, K. Hayashi, H. Utsunomiya, Experimental and numerical analysis of friction in high aspect ratio combined forward-backward extrusion with retreat and advance pulse ram motion on a servo press, Journal of Materials Processing Technology, 214-4 (2014).

DOI: 10.1016/j.jmatprotec.2013.11.017

Google Scholar

[10] J. Saga, H. Nojima, K. Arita, Development of new lubricants for warm forging of steels – Study on lubrication in warm forging of steels IV, 16-179 (1975) 1156-1162. (in Japanese).

DOI: 10.2355/isijinternational1966.17.623

Google Scholar

[11] F. Nonoyama, K. Kitamura, A. Danno, New lubricating method for warm forging of steel with boron oxide (B2O3), CIRP Annals – Manufacturing Technology, 42-1 (1993) 353-356.

DOI: 10.1016/s0007-8506(07)62460-3

Google Scholar

[12] T. Itamochi, J. Kawahara, K. Osakada, TiCN base composite without WC and Co, Proceedings of the 6th JSTP International Seminar on Precision Forging, (2013) 161-164.

Google Scholar

[13] R. Matsumoto, T. Itamochi, S. Mori, Effects of TiCN composite die with low thermal conductivity on hot forging performances, Journal of Mechanics Engineering and Automation, 6-2 (2016) 59-65.

DOI: 10.17265/2159-5275/2016.02.001

Google Scholar