Paper Titles

Study on the Current State of Research in the Field of Titanium Aluminides Milling Processes
p.3

Determination of Heat Transfer Coefficient in Casting: A Comparison of Analytical, Inverse and Trial-and-Error Methods
p.15

Preliminary Evaluation of a Multipass Strategy in Abrasive Waterjet Machining of an Alloy UNS A92024
p.23

Influence of Power and Frequency in the Femtosecond Laser Texturing of Ti6Al4V
p.33

Contributions Regarding the High-Speed Milling of Parts with Low Rigidity Made from Aluminum Alloys
p.43

3D-Simulation of Heat Flow in Indexable Drilling
p.53

Design and Evaluation of an Eco-Efficient RHVT-Cooled Ti6Al4V Drilling Process
p.63

A Preliminary Geometrical Characterization of Surface Scratches on Aluminium Alloys Used in the Aerospace Industry
p.73

HomeKey Engineering MaterialsKey Engineering Materials Vol. 955Preliminary Evaluation of a Multipass Strategy in...

Preliminary Evaluation of a Multipass Strategy in Abrasive Waterjet Machining of an Alloy UNS A92024

Article Preview

Abstract:

Abrasive waterjet cutting is a valuable method for removing material without causing thermal damage, making it suitable for machining materials of different thicknesses and minimising waste. However, machining thicker materials requires higher flow rates and pressure, resulting in increased energy consumption and surface defects that increase costs. This study proposes a multi-pass strategy to improve the performance of abrasive waterjet machining. The study aims to investigate the impact of the number of passes on the efficiency of machining a thick UNS A92024 alloy. Surface integrity will be evaluated from two perspectives: macrogeometry (such as machining depth and taper) using image processing, and microgeometry (surface roughness). The study will also analyse the relationship between the number of passes and traverse speed to identify the optimal combination and develop a predictive model to enhance overall process performance.

You might also be interested in these eBooks

10th Manufacturing Engineering Society International Conference (MESIC)

Advances in Metalworking and Green Building Materials

Info:

Periodical:

Key Engineering Materials (Volume 955)

Pages:

23-32

DOI:

https://doi.org/10.4028/p-mQe7I0

Citation:

Cite this paper

Online since:

September 2023

Authors:

Fermín Bañón-García*, Álvaro Gómez-Parra, Alejandro Sambruno, Pedro Francisco Mayuet

Keywords:

AWJM, Geometric Defects, Kerf Taper, Machining

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2023 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] L. Pilný, L. de Chiffre, M. Píška, M.F. Villumsen, Hole quality and burr reduction in drilling aluminium sheets, CIRP J Manuf Sci Technol. 5 (2012) 102–107.

DOI: 10.1016/j.cirpj.2012.03.005

[2] R. Zitoune, V. Krishnaraj, F. Collombet, Study of drilling of composite material and aluminium stack, Compos Struct. 92 (2010) 1246–1255.

DOI: 10.1016/j.compstruct.2009.10.010

[3] A. Gómez-Parra, M. Álvarez-Alcón, J. Salguero, M. Batista, M. Marcos, Analysis of the evolution of the Built-Up Edge and Built-Up Layer formation mechanisms in the dry turning of aeronautical aluminium alloys, Wear. 302 (2013) 1209–1218.

DOI: 10.1016/j.wear.2012.12.001

[4] Z. Zhu, K. Guo, J. Sun, J. Li, Y. Liu, Y. Zheng, L. Chen, Evaluation of novel tool geometries in dry drilling aluminium 2024-T351/titanium Ti6Al4V stack, J Mater Process Technol. 259 (2018) 270–281.

DOI: 10.1016/j.jmatprotec.2018.04.044

[5] X. Liang, D. Wu, Y. Gao, K. Chen, Investigation on the non-coaxiality in the drilling of carbon-fibre-reinforced plastic and aluminium stacks, Int J Mach Tools Manuf. 125 (2018) 1–10.

DOI: 10.1016/j.ijmachtools.2017.11.001

[6] F. Bañón, A. Sambruno, B. Simonet, J. Salguero, M. Marcos, Preliminary study of the dry drilling process of CFRP/UNS A92024 stacks held together by adhesives, Procedia Manuf. 13 (2017) 211–218.

DOI: 10.1016/j.promfg.2017.09.049

[7] P.Fco. Mayuet Ares, L. Rodríguez-Parada, A. Gómez-Parra, M. Batista, Characterization and Defect Analysis of Machined Regions in Al-SiC Metal Matrix Composites Using an Abrasive Water Jet Machining Process, Applied Sciences. 10 (2020) 1512.

DOI: 10.3390/app10041512

[8] N. Yuvaraj, M.P. Kumar, Cutting of aluminium alloy with abrasive water jet and cryogenic assisted abrasive water jet : A comparative study of the surface integrity approach, Wear. 362–363 (2016) 18–32.

DOI: 10.1016/j.wear.2016.05.008

[9] F. Bañon, A. Sambruno, A. Gómez, P.F. Mayuet, Preliminary study of abrasive water jet texturing on low thickness UNS A92024 alloy sheets, IOP Conf Ser Mater Sci Eng. 1193 (2021) 012027.

DOI: 10.1088/1757-899X/1193/1/012027

[10] I.M. Hlavacova, V. Geryk, Abrasives for water-jet cutting of high-strength and thick hard materials, International Journal of Advanced Manufacturing Technology. 90 (2017) 1217–1224.

DOI: 10.1007/s00170-016-9462-y

[11] A. v. Meshcheryakov, A.P. Shulepov, Productivity of abrasive water-jet machining, Russian Engineering Research. 37 (2017) 747–750.

DOI: 10.3103/S1068798X17080111

[12] S.K. Majumder, B. Mandal, S. Das, P.K. Das, An Experimental Investigation on Surface Roughness Achieved During Abrasive Water-Jet Machining of Low Carbon Steel, Journal of the Association of Engineers, India. 87 (2017) 26.

DOI: 10.22485/jaei/2017/v87/i1-2/153429

[13] A. Perec, Environmental aspects of abrasive water jet cutting, Rocznik Ochrona Srodowiska. 20 (2018) 258–274.

[14] M. Du, Y. Guo, H. Wang, H. Dong, W. Liang, H. Wu, Y. Ke, Modeling of the cutting front profile in abrasive water jet machining based on the energy balance approach, Precis Eng. 79 (2023) 210–220.

DOI: 10.1016/j.precisioneng.2022.10.009

[15] R. Pahuja, R. M., Abrasive water jet machining of Titanium (Ti6Al4V)–CFRP stacks – A semi-analytical modeling approach in the prediction of kerf geometry, J Manuf Process. 39 (2019) 327–337.

DOI: 10.1016/j.jmapro.2019.01.041

[16] S. Wang, D. Hu, F. Yang, P. Lin, Investigation on kerf taper in abrasive waterjet machining of aluminium alloy 6061-T6, Journal of Materials Research and Technology. 15 (2021) 427–433.

DOI: 10.1016/j.jmrt.2021.08.012

[17] S. Lou, Z. Zhu, W. Zeng, C. Majewski, P.J. Scott, X. Jiang, Material ratio curve of 3D surface topography of additively manufactured parts: An attempt to characterise open surface pores, Surf Topogr. 9 (2021).

DOI: 10.1088/2051-672X/abedf9

[18] A. Hejjaji, R. Zitoune, L. Crouzeix, S. le Roux, F. Collombet, Surface and machining induced damage characterization of abrasive water jet milled carbon/epoxy composite specimens and their impact on tensile behavior, Wear. 376–377 (2017) 1356–1364.

DOI: 10.1016/j.wear.2017.02.024

[19] S. Xiao, P. Wang, H. Gao, D. Soulat, A study of abrasive waterjet multi-pass cutting on kerf quality of carbon fiber-reinforced plastics, International Journal of Advanced Manufacturing Technology. 105 (2019) 4527–4537.

DOI: 10.1007/s00170-018-3177-1

[20] P. Karmiris-Obratański, N.E. Karkalos, R. Kudelski, E.L. Papazoglou, A.P. Markopoulos, On the effect of multiple passes on kerf characteristics and efficiency of abrasive waterjet cutting, Metals (Basel). 11 (2021) 1–14.

DOI: 10.3390/met11010074

[21] M.S. Hewidy, T.A. El-Taweel, M.F. El-Safty, Modelling the machining parameters of wire electrical discharge machining of Inconel 601 using RSM, J Mater Process Technol. 169 (2005) 328–336.

DOI: 10.1016/j.jmatprotec.2005.04.078

[22] G. Kibria, S. Chatterjee, I. Shivakoti, B. Doloi, B. Bhattacharyya, RSM Based Experimental Investigation and Analysis into Laser Surface Texturing on Titanium using Pulsed Nd:YAG Laser, in: IOP Conf Ser Mater Sci Eng, Institute of Physics Publishing, 2018.

DOI: 10.1088/1757-899X/377/1/012203

[23] P. Shandilya, P.K. Jain, N.K. Jain, RSM and ANN modeling approaches for predicting average cutting speed during WEDM of SiCp/6061 Al MMC, Procedia Eng. 64 (2013) 767–774.

DOI: 10.1016/j.proeng.2013.09.152