Experimental Investigation of Application Taguchi Method to Optimize Heat Treatment Parameters Using Nanofluids of AISI 52100 Steel

Article Preview

Abstract:

The present work describes a heat treatment procedure using nanofluids as quenchants for (AISI 52100 Steel) via the Taguchi method to optimize process parameters. The nanofluids have been prepared from nanoparticles (SiO2, SiC and Fe2O3) and base media consist of distilled water, toluene and ethylene glycol of volume concentrations of 0.02, 0.04 and 0.06 %. The present investigation considers hardness and wear rate as optimization criteria. The experimental variables that were selected for this study are: (austenitizing and tempering temperature), (type and volume fraction of nanoparticles) and (base media). They represent significant factors that influence on these optimization criteria. (AL18 orthogonal array), (analysis of variances (ANOVA)) and (signal/noise ratio (S/N)) were applied by means of (Minitab 18) software to examine the performance characteristics of the process parameters. The analysis of (S/N) ratio shows that the most significant parameters that give the optimum heat treatment conditions for hardness of the examined steel (AISI 52100) are: (austenitizing temperature of 800°C), (distilled water as a type of base media) and (tempering temperature of 180°C), in addition to (Fe2O3 as a nanoparticles type) and finally (nanoparticles volume fraction of 0.06%). In contrast, for the wear rate, they were: (austenitizing temperature of 800°C), type of base media (distilled water), tempering temperature of (180°C), and volume fraction of nanoparticles (0.06%) tempering. Finally, nanoparticles type (Fe2O3) is the most significant parameter for hardness and wear rate. ANOVA, exhibited that the austenitizing temperature has major effect on producing high values of hardness and wear rate for the AISI 52100 Steel.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volume 1083)

Pages:

51-60

Citation:

Online since:

April 2023

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2023 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] W. Yu and H. Xie, "A Review on Nanofluids: Preparation, Stability Mechanisms, and Applications," Journal of Nanomaterials, vol. 2012, pp.1-17, 2012.

Google Scholar

[2] V. Trisaksri and S. Wongwises, "Critical review of heat transfer characteristics of nanofluids," Renewable and Sustainable Energy Reviews, vol. 11, no. 3, pp.512-523, 2007.

DOI: 10.1016/j.rser.2005.01.010

Google Scholar

[3] S. Özerinç, S. Kakaç, and A. G. Yazıcıoğlu, "Enhanced thermal conductivity of nanofluids: a state-of-the-art review," Microfluidics and Nanofluidics, vol. 8, no. 2, pp.145-170, 2009.

DOI: 10.1007/s10404-009-0524-4

Google Scholar

[4] W. H. A. K Abdul Hamid, Rizalman Mamat & N A Usri, "Thermal conductivity enhancement of TiO2 nanofluid in water and ethylene glycol (EG) mixture," Indian Journal of Pure & Applied Physics, vol. 54, 2016.

DOI: 10.4028/www.scientific.net/amm.660.730

Google Scholar

[5] J.-G. Y. Chin- Chun Chang, Chi Ling and Chang-Pin Chou, , "Optimization of Heat Treatment Parameters with the Taguchi Method for the A7050 Aluminum Alloy," IACSIT International Journal of Engineering and Technology, vol. 2, no. 3, 2010.

DOI: 10.7763/ijet.2010.v2.132

Google Scholar

[6] D. A. Dumony D, "Characterization of precipitation microstructures in aluminium alloys 7040 and 7050 and their relationship to mechanical behavior," Materials Science and Technology, vol. 20, no. 5, 2004.

Google Scholar

[7] M. B. e. .al, "Experimental Investigation of Mechanical Properties of Mild Steel Quenched in Al2O3/Water Nanofluid," Asian Journal of Research in Social Sciences and Humanities, vol. 6, no. 12, 2016.

Google Scholar

[8] J. A. E. P. Keblinski, D.G. Cahill,, "Nanofluids for thermal transport," Mater Today, vol. 8, no. 6, 2005.

Google Scholar

[9] H. S. P. Y. Hwang, J.K. Lee, W.H. Jung,, "Thermal conductivity and lubrication characteristics of nanofluids," Curr. Appl. Phys., vol. 6, no. S1, 2006.

Google Scholar

[10] C. Y. Z. H.T. Zhu, Y.M. Tang, J.X. Wang,, "Novel synthesis and thermal conductivity of CuO nanofluid," J. Phys. Chem. C, vol. 111, 2007.

Google Scholar

[11] L. H. W. Chen K H, Zhang Z, Li S, Tood R I., "The improvement of constituent dissolution and mechanical properties of 7055 aluminum alloy by stepped heat treatments," Journal of Materials Processing Technology, vol. 142, no. 1, 2003.

DOI: 10.1016/s0924-0136(03)00597-1

Google Scholar

[12] Chin-Hui Shen, "Optimization of the Heat Treatment Parameters for Al-Mg-Si Wrought Alloys Using Taguchi Approach," Journal of Materials Science Research, vol. 1, no. 1, 2012.

DOI: 10.5539/jmsr.v1n1p78

Google Scholar

[13] P. B. W. Ganpat B. Jambukar, Ranjit U. Kadlag,, "Sliding Wear Behaviour of Al-Si-Ti Alloys Using Taguchi Method under Lubrication Condition," International Advanced Research Journal in Science, Engineering and Technology, vol. 3, no. 1, 2016.

Google Scholar

[14] A. B. Dogan Ciloglu, Harun Cifci, "The Effect of Type of Nanoparticles on the Quenching Process," international Journal of Materials and Metallurgical Engineering, vol. 9, no. 6, 2015.

Google Scholar

[15] M. S. G. Madhoo, "Optimization of Process Parameters of Stir Casting Technique Using Orthogonal Arrays," International Journal of Advanced Research Methodology in Engineering & Technology, vol. 1, no. 2, 2017.

Google Scholar

[16] A. a. H. Bjärbo, M.,, "Complex carbide growth, dissolution, and coarsening in a modified 12 pct chromium steel—an experimental and theoretical study," Metallurgical and Materials Transactions A, vol. 32, no. 1, 2001.

DOI: 10.1007/s11661-001-0247-y

Google Scholar