The Influence of Pipe Thickness on the Quality of Welded Joints

Article Preview

Abstract:

In this article, we aim to investigate the effect of pipe thickness on the deformation of welded joints in tubular structures. To this end, pipes with a diameter of 60 mm and a length of 215 mm will be utilized in both simulation and experimental processes. The Tungsten Inert Gas (TIG) welding method, known for its high-quality welds, will be employed to join the two steel pipes. The study will be conducted with four different pipe thicknesses: 2.5 mm, 3.2 mm, 4.0 mm, and 5.2 mm, to cover a wide range of thicknesses commonly used in industrial applications. In addition, to validate the accuracy of the simulation method, experimental tests will be carried out for selected simulated cases. The results of the study indicate that structures with thinner pipe walls exhibit higher residual temperatures and stresses, which leads to more deformation. Therefore, it is crucial to consider the pipe thickness when designing and welding tubular structures. After comparing the deformation results obtained from both simulation and experimental tests, we conclude that the simulation method is an effective tool for predicting the deformation of welded joints in tubular structures. By utilizing simulation methods, engineers can optimize the welding parameters and select the appropriate pipe thickness to minimize deformation and ensure the structural integrity of tubular structures.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volume 1101)

Pages:

95-100

Citation:

Online since:

October 2023

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2023 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] P. S. Minh, T. T. Do, T. M. Uyen, P. T. Nhan, "A Study on the Welding Line Strength of Composite Parts with Various Venting Systems in Injection Molding Process," Key Engineering Materials, vol. 737, pp.70-76, 2017.

DOI: 10.4028/www.scientific.net/kem.737.70

Google Scholar

[2] P.S. Minh, T.T. Do, T.M. T. Uyen, "The Feasibility of External Gas-Assisted Mold-Temperature Control for Thin-Wall Injection Molding," Advances in Mechanical Engineering, vol. 10, no. 10, article 168781401880610

DOI: 10.1177/1687814018806102

Google Scholar

[3] P. S. Minh, V.-T. Nguyen, V. T. Nguyen, T. M. T. Uyen, T. T. Do, V. T. T. Nguyen, "Study on the Fatigue Strength of Welding Line in Injection Molding Products under Different Tensile Conditions," Micromachines, vol. 13, no. 11, article 1890, 2022.

DOI: 10.3390/mi13111890

Google Scholar

[4] N. T. Giang, P. S. Minh, T. A. Son, T. M. T. Uyen, T.-H. Nguyen, H.-S. Dang, "Study on External Gas-Assisted Mold Temperature Control with the Assistance of a Flow Focusing Device in the Injection Molding Process," Materials, vol. 14, no. 4, article 965, 2021.

DOI: 10.3390/ma14040965

Google Scholar

[5] S.-H. Lee, H.-C. Jeon, J.-U. Park, "Reductions in the Laser Welding Deformation of STS304 Cylindrical Structure Using the Pre-Stress Method," Metals, vol. 13, no. 4, article 798, 2023.

DOI: 10.3390/met13040798

Google Scholar

[6] S. Kang, W. Yun, H. Kim, J.-W. Kim, C. Ji, K.-J. Lee, J. Kim, H.-L. Jang, K. Chun, "A Study on Minimizing Welding Deformation of Joints for the Sealing of Emission After-Treatment Structure," Materials, vol. 14, no. 22, article 6982, 2021. [Online]. Available:.

DOI: 10.3390/ma14226982

Google Scholar

[7] P. Son Minh, T. Viet Phu, "Study on the Structure Deformation in the Process of Gas Metal Arc Welding (GMAW)," American Journal of Mechanical Engineering, vol. 2, no. 4, pp.120-124, 2014. [Online]. Available:.

DOI: 10.12691/ajme-2-4-4

Google Scholar

[8] https://www.matweb.com/

Google Scholar