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Structural and Phase Features of Functional Coatings Obtained by Multichamber Detonation Spraying

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Abstract:

Increasing the operational reliability and durability of parts and mechanisms used to operate under conditions of intense wear, loads, high pressure and temperatures requires the protection of working surfaces with functional coatings. The E.O. Paton Institute of Electric Welding of the National Academy of Sciences of Ukraine has developed a technology and equipment for multichamber detonation spraying (MCDS) of these coatings. This paper summarizes the data of experimental studies of the structure of composite coatings of various systems (Ni–Cr–Fe–B–Si, Cr3C2–NiCr, WC–Co–Cr, ZrSiO4, and Al2O3) for different materials. Research has established the influence of technological modes of spraying on structural and phase changes in the coating materials obtained by detonation spraying. Under different processing modes, the materials change volume fraction of phase components, microhardness, (sub)grain structure parameters, size of dispersed phases, and nature and distribution of dislocation density. The peculiarity of the structure of coatings obtained by the MCDS method is the formation of a dispersed structure, the presence of a nanoscale substructure and nanoparticles of hardening phases with a size of 10–100 nm. The formation of a nanostructural state contributes to an increase in the strength, fracture toughness, and crack resistance of coatings obtained by the MCDS method.

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Periodical:

Materials Science Forum (Volume 1165)

Pages:

41-50

DOI:

https://doi.org/10.4028/p-9qy6Jl

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Online since:

November 2025

Authors:

Olena M. Berdnikova*, Olga Kushnarova, Petro Stukhliak, O.V. Kolisnichenko, Yevhenii Titkov, Oleg Totosko

Keywords:

Dislocation Density, Functional Coatings, Multi-Chamber Detonation Spraying, Phase Composition, Structural, Structural Hardening, Thin Structure

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© 2025 Trans Tech Publications Ltd. All Rights Reserved

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