Semisolid Sinter-Forging of Hyper-Eutectic Al-Si Alloy Using Rapid Resistance Heating

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Abstract:

In casting of hyper-eutectic Al-Si alloys, primary Si grains often grow, which deteriorates mechanical properties of the castings. In this study, an attempt was made to obtain hyper-eutectic Al-Si alloy parts without coarse primary Si grains by taking another route of sinter-forging. The sinter-forging taken up here is semisolid one. In this sinter-forging, a green compact billet of hyper-eutectic Al-25mass% Si alloy powder is rapidly resistance-heated into a semisolid state to promote the sintering and then upset-forged into a disc shape, and the performance was examined by paying special attention to the behavior of primary Si grains in the relation to the resistance heating condition.

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Materials Science Forum (Volumes 654-656)

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1408-1411

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June 2010

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© 2010 Trans Tech Publications Ltd. All Rights Reserved

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[19] 6 49 98 Pressure in electrifying PE [MPa] Cavity filling( :Complete, :Incomplete) Fig. 7 Influences of input electric energy Q and pressure in electrification PE upon cavity filling.

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Google Scholar

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Google Scholar

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[2] 7kJ.

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[5] 4kJ.

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[6] 8kJ Center Periphery Vertical section of billet 2mm Fig. 8 Microstructures in vertical section of sinterupset-forged billets at different input electric energies Q for pressure in electrification PE= 19. 6 MPa 10µm Center Periphery Q=.

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