Experimental Investigation on Forming of Tailor Welded Blanks

Article Preview

Abstract:

One of the main aims of automotive developers is vehicle weight reduction. There are many well known ways related to weight reduction, for example using thinner and higher strength sheet materials, or using of formed tubes as load-bearing elements in car body structures. In the field of modern automotive industry we must not forget that the heavy loaded, and in passenger-safety aspect relevant elements frequently consist of tailor welded blanks (TWBs). The components could have different strength or thickness or coatings too. Therefore, certain segments of the welded elements could behave differently during forming. Generally the higher strength coupled with less formability, but in the case of welded blanks, the interaction of each parts are unknown in many aspects.This paper presents the results of the experimental work, carried out to evaluate the drawability of tailor welded blanks. The welded blanks were prepared by laser beam welding technology. The blanks consisted of a well drawing component, marked DC04, and a high strength steel component. The applied high strength steels are DP600, DP800 and DP1000 types. Our current object was to determine some basic parameters of deep-drawability as a typical sheet metal forming operation. It can be stated that as the strength ratio (SR) is increasing between the segments, the limiting drawing ratio is decreasing.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

147-152

Citation:

Online since:

February 2017

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2017 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] M. Merklein, M. Johannes, M. Lechner, A. Kuppert: A review on tailored blanks – Production, application and evaluation, Journal of Materials Processing Technology 214, 2014, pp.151-164.

DOI: 10.1016/j.jmatprotec.2013.08.015

Google Scholar

[2] Zoltán Weltsch: The Relation Between the Surface Tension and the Surface Texture Formation, GRADUS 3: (1) pp.38-44. (2016).

Google Scholar

[3] Zoltán Weltsch, József Hlinka, Eszter Kókai: Wetting Properties of Silver Based Alloys, WORLD ACADEMY OF SCIENCE ENGINEERING AND TECHNOLOGY 9: (3) pp.402-405. (2015).

Google Scholar

[4] Hlinka József, Weltsch Zoltán: Többszöri újrahevítés hatása Sn-alapú ólommentes forraszanyag nedvesítési tulajdonságaira, BÁNYÁSZATI KOHÁSZATI LAPOK-KOHÁSZAT 149: (2) pp.29-35. (2016).

Google Scholar

[5] Essam Ahmed, Uwe Reisgen, Markus Schleser, Oleg Mokrov: Shielding gas influences on laser weldability of tailored blanks of advanced automotive steel, Applied Surface Science pp.1401-1406. (2010).

DOI: 10.1016/j.apsusc.2010.08.042

Google Scholar

[6] R. S. Korouyeh, H. M. Naeini, M. J. Torkamany, Gh. Liaghat: Experimental and theoretical investigation of thickness ratio effect on the formability of tailor welded blank, Optics and Laser Technology (2013) pp.24-31.

DOI: 10.1016/j.optlastec.2013.02.016

Google Scholar

[7] M. A. Ahmetoglu, D. Brouwres, L. Shulkin, L. Taupin, G. L. Kinzel, T. Altan: Deep drawing of round cups from tailor-welded blanks, Journal of Material Processing Technology (1995) pp.684-696.

DOI: 10.1016/0924-0136(94)01767-u

Google Scholar

[8] M. A. Ahmetoglu, G. L. Kinzel, T. Altan: Computer simulation for tool and process design in sheet forming, Journal of Material Processing Technology (1994) pp.421-441.

DOI: 10.1016/0924-0136(94)90126-0

Google Scholar

[9] R. Padmanabhan, M. C. Oliveira, L. F. Menezes: Deep drawing of aluminium-steel tailor-welded blanks, Materials and Design (2008) pp.154-160.

DOI: 10.1016/j.matdes.2006.11.007

Google Scholar

[10] R. Padmanabhan, A.J. Baptista, M.C. Oliveira, L.F. Menezes: Effect of anisotropy on the deep-drawing of mild steel and dual-phase steel tailor-welded blanks, Journal of Materials Processing Technology (2007) pp.288-293.

DOI: 10.1016/j.jmatprotec.2006.11.051

Google Scholar

[11] K. Bandyopadhyay, S.K. Panda, P. Saha, G. Padmanabham: Limiting drawing ratio and deep drawing behavior of dual phase steel tailor welded blanks: FE simulation and experimental validation, Journal of Materials Processing Technology (2015).

DOI: 10.1016/j.jmatprotec.2014.10.022

Google Scholar

[12] Z.K. Teng, X.M. Chen: Edge cracking mechanism in two dual-phase advanced high strength steels, Materials Science&Engineering A 618 (2014) p.645–653.

DOI: 10.1016/j.msea.2014.06.101

Google Scholar

[13] S. Keeler, M. Kimichi: Advanced High Strength Steels Application Guidelines Version 5. 0, WorldAutoSteel, (2014).

Google Scholar

[14] R. Pearce: 4000 years of sheet metal forming, Formability of Metallic Materials – 2000 A.D., ASTM Special Technical Publication 753, (1982. ) pp.3-18.

DOI: 10.1520/stp28384s

Google Scholar

[15] Geleji S: A fémek képlékeny alakításának elmélete, Műszaki Könyvkiadó, Budapest (1967).

Google Scholar

[16] Kovka i stampovka, Szpravocsnyik, 4. Lisztovaja stampovka, Moszkva, Masinosztroenie, 1987, A. D Matveev.

Google Scholar

[17] Romanovszkij: Szpravocsnyik, holodnaja stampovka, Masinosztroenie, Szentpeterburg, (1979).

Google Scholar

[18] Heinz Tschasch, Praxis der Umformtechnik, 8. Aufhoge Vieweg Proxiswissen.

Google Scholar