The Experimental Study of Nodular Cast Iron Volume Changes during Solidification

Article Preview

Abstract:

The volume changes during solidification of Nodular Cast Iron (NCI) in the sand mold studied using Linear Variable Differential Transformer (LVDT). Both hypo- and hyper-eutectic compositions are considered by adjusting the carbon fraction in the composition during the experimental studies. The microstructural analysis and measurements are taken from the samples to evaluate the different phases present, the nodule count and size distributions. At the beginning of solidification, the experimental result shows the volume change is negligible. During the eutectic growth, the samples expand until the end of solidification. The displacement measurement shows the expansion continued when solidification finished. The volume change studies during solidification indicate that as the carbon fraction increases the volume expansion decreases. On the other hand, it is found that the pore fraction decreases as the volume expansion decreases. The fraction of primary austenite decreases as the fraction of carbon increases, and that leads to having a lower pore fraction.

You have full access to the following eBook

Info:

* - Corresponding Author

[1] ISO/TR 10809-1:2009, Cast irons -- Part 1: Materials and properties for design.

Google Scholar

[2] G. Erjun, S. Liang, W. Liping, Effect of Ce-Mg-Si & Y-Mg-Si Nodularizers on the Microstructures & Mechanical Properties of Heavy Section Ductile Iron, J. of Rare earths. 32(2014) 738–744.

DOI: 10.1016/s1002-0721(14)60135-6

Google Scholar

[3] T. Skaland, Ø. Grong, T. Grong, A Model for the Graphite Formation in Ductile Cast Iron: Part I. Inoculation Mechanisms, Metall Trans A. 24(1993) 2321–2345.

DOI: 10.1007/bf02648605

Google Scholar

[4] G. Rivera, R. Boeri, J. Sikora, Influence of the inoculation process, the chemical composition and the cooling rate, on solidification macro and microstructure of ductile iron, Int J Cast Met Res. 16(2003) 23–28.

DOI: 10.1080/13640461.2003.11819553

Google Scholar

[5] C. Bates, G. Oliver, R. McSwain, Volumetric Changes During Freezing of Ductile Cast Iron, AFS Transactions. 77-59(1977) 289–298.

Google Scholar

[6] C. Bates, B. Patterson, Volumetric Changes Occurring During the Freezing of Hypereutectic Ductile Irons, AFS Transactions. 79-64(1979) 323–334.

Google Scholar

[7] R. Hummer, A study of the shrinkage and dilatation during solidification of nodular cast iron – its relation to the morphology of crystallisation, in: H. Fredriksson, M. Hillert (Eds.), The physical metallurgy of cast iron, MRS Symposia Proceedings, Vanderbilt Avenue (NY), Elsevier, 1984, Vol. 34, p.213.

DOI: 10.1557/proc-34-213

Google Scholar

[8] H. Nakae, M. Fukami, T. Kitazawa, Y. Zou, Influence of Si, Ce, Sb and Sn on chunky graphite formation, Chin Foundry. 8(2010) 96–100.

Google Scholar

[9] H. Nakae, S. Jung, H. Shin, Formation mechanism of chunky graphite and its preventive measures, J Mater Sci Tec. 24(2008) 289–295.

Google Scholar

[10] G. Alonso, D. Stefanescu, R. Suarez, et al., Understanding graphite expansion during the eutectic solidification of cast iron through combined Linear Displacement and Thermal Analysis, Int Foundry Res. 66(2014) 2–12.

Google Scholar

[11] G. Alonso, D. Stefanescu, R. Suarez, et al., Kinetics of graphite expansion during eutectic solidification of cast iron, Int J Cast Met Res. 27(2014) 87–100.

DOI: 10.1179/1743133613y.0000000085

Google Scholar

[12] P. Svidró, A. Diószegi, On problems of volume change measurements in lamellar cast iron, Int J Cast Met Res. 27(2013) 26–37.

DOI: 10.1179/1743133613y.0000000075

Google Scholar

[13] I. Svensson, A. Diószegi, On Modelling of Volume Related Defect Formation in Cast Irons, in: P. Sahm, P. Hansen, J. Conley (Eds.), Proceedings of the Ninth International Conference on Modeling of Casting, Welding and Advanced Solidification Processes, Aachen (DE), Shaker, 2000, p.102.

Google Scholar

[14] H. Fredriksson, I. Svensson, Computer Simulation of the Structure Formed During Solidification of Cast Iron, in: H. Fredriksson, M. Hillert (Eds.), The physical metallurgy of cast iron, MRS Symposia Proceedings, Vanderbilt Avenue (NY), Elsevier, 1984, Vol. 34, p.237.

DOI: 10.1557/proc-34-273

Google Scholar

[15] M. Chisamera, I. Riposan, S. Stan, et al., Shrinkage evaluation in ductile iron as influenced by mold media and inoculant type, Int J Cast Met Res. 24(2011) 28–36.

DOI: 10.1179/136404610x12816241546618

Google Scholar

[16] A. Tadesse, H. Fredriksson, Volume change during solidification of grey cast iron: its relation with the microstructural variation, comparison between experimental and theoretical analysis, Int J Cast Met Res. 30(2017) 159–170.

DOI: 10.1080/13640461.2016.1277851

Google Scholar

[17] J. Brown, Foseco non-ferrous foundryman's handbook, Oxford, Butterworth-Heinemann, 1999, p.204–215.

Google Scholar

[18] K. Granat, D. Nowak, et al., The influence of microwave heating and water glass kind on the properties of molding sands, Arch Foundry Eng., 8(2008) 119–122.

Google Scholar

[19] P. Mrvar, M. Trbizan, J. Medved, Dilatation analysis of the eutectoid transformation of the as-cast spheroidal graphite cast iron, Scand J Metall. 31(2002) 393–400.

DOI: 10.1034/j.1600-0692.2002.10607.x

Google Scholar