New Method of Quench Surface Turning

Article Preview

Abstract:

The heating, generated in the process of deformational cutting without chip separation used for phase transformation in steel during lathe machining. Chips are not separated from the workpiece and remain on the surface thus forming a special reinforced structure. The result of processing is a steel surface quenching up to 1 mm deep. The proposed method also makes it possible to obtain hardened surface structures with alternating inclined layers of different hardness. The article presents calculations of heating and cooling rates, types of hardened structures, hardness investigation of hardened steel surfaces.

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volume 265)

Pages:

696-701

Citation:

Online since:

September 2017

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2017 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] T.V. Rajan, C.P. Sharma, and A. Sharma, Heat treatment principles and techniques, PHI Learning Pvt. Ltd., (2012).

Google Scholar

[2] J.R. Davis, Surface Hardening of Steels Understanding the Basics, ASM International, USA, (2002).

Google Scholar

[3] Y.B. Guo, and G.M. Janowski, Microstructural Characterization of White Layers by Hard Turning and Grinding. Trans, (2004) 367-374.

Google Scholar

[4] Y.B. Guo and A.W. Warren, Microscale Mechanical Behavior of the Subsurface by Finishing Processes, ASME J. Manuf. Sci. Eng., 127 (2004) 333-338.

Google Scholar

[5] S. Naik et al, Experimental Investigation of Hard Turning. 2nd Int. Mach. & Grinding Conf., Dearborn, MI, (1997) 224-308.

Google Scholar

[6] J. Kundrak, A.G. Mamalis, K. Gyani, V. Bana, Surface layer microhardness changes with high-speed turning of hardened steels, Advanced manufacturing technology, 53(1) (2011) 105-112.

DOI: 10.1007/s00170-010-2840-y

Google Scholar

[7] Z.Q. Liu, X. Ai and Z.H. Wang, A Comparison Study of Surface Hardening by Grinding Versus Machining, Key Engineering Materials, 304-305 (2006) 156-160.

DOI: 10.4028/www.scientific.net/kem.304-305.156

Google Scholar

[8] K. Salonitis, Grind hardening process, Verlag: Springer-Verlag Gmbh (2015).

Google Scholar

[9] Т. Foeckerer, M.F. Zaeh, О.В. Zhang, A Three-Dimensional Analytical Model to Predict the Thermo-Metallurgical Effects within the Surface Layer During Grinding and Grind-Hardening, International Journal of Heat and Mass Transfer, 56 (2013) 223-237.

DOI: 10.1016/j.ijheatmasstransfer.2012.09.029

Google Scholar

[10] G. Hyatt et al, Integration of Heat Treatment into the Process Chain of a Mill Turn Center by Enabling External Cylindrical Grind-Hardening, Production Engineering - Research and Development (WGP Annals), 7 6 (2013) 571-584.

DOI: 10.1007/s11740-013-0465-3

Google Scholar

[11] N. Zubkov, S. Vasiliev, V. Poptsov, RU patent 2556897, The surface quench hardening method by cutting and deforming tools, (2014).

Google Scholar

[12] N. Zoubkov and A. Ovtchinnikov, Method and Apparatus of Producing a Surface With Alternating Ridges and Depressions, U.S. Patent No. 5, 775, 187. 5 (1998).

Google Scholar

[13] I.A. Popov et al, Heat Transfer during the Boiling of Liquid on Microstructured Surfaces. Part 1: Heat Transfer during the Boiling of Water, Thermal Engineering, 60(3) (2013) 157-165.

DOI: 10.1134/s004060151303004x

Google Scholar

[14] R. Kukowski, MDT - Micro deformation technology, Proceedings of the ASME Int. Mech. Eng. Congr. RD&D Expo, Washington, DC, (2003) 305-308.

Google Scholar

[15] P. Thors and N. Zoubkov, Method for Making Enhanced Heat Transfer Surfaces U.S. Patent No. 8, 573, 022 (2013).

Google Scholar

[16] A. Yakomaskin et al, Investigation of Heat Transfer in Evaporator of Microchannel Loop Heat Pipe ASME J. Heat Transfer, 135(10) (2013)101-106.

DOI: 10.1115/1.4024502

Google Scholar

[17] L. Solovyeva et al, Novel Electrical Joints Using Deformation Machining Technology, Part I: Computer Modeling, IEEE Trans. Compon., Packag., Manuf. Technol., 2(10) (2012) 1711-1717.

DOI: 10.1109/tcpmt.2012.2207723

Google Scholar

[18] L. Solovyeva et al, Novel Electrical Joints Using Deformation Machining Technology, Part II: Experimental Verification, IEEE Trans. Compon., Packag., Manuf. Technol., 2(10) (2012) 1718-1722.

DOI: 10.1109/tcpmt.2012.2199755

Google Scholar

[19] F. Klocke, Manufacturing Processes 1: Cutting. Berlin, Springer-Verlag, (2011).

Google Scholar

[20] S.K. Chou and C.J. Evans, White layers and thermal modeling of hard turning surfaces, Int. Journal of Machine Tools & Manufacture, 39 (1999) 1863-1881.

DOI: 10.1016/s0890-6955(99)00036-x

Google Scholar

[21] P. Davim, Machining of Hard Materials – London: Springer-Verlag London Limited, (2011).

Google Scholar

[22] T. Burakowski T. Wierzchon, Surface Engineering of Metals: Principles, Equipment, Technologies, Materials Science & Technology) CRC Press (1998).

DOI: 10.1201/9781420049923

Google Scholar

[23] J. Dutta Majumdar and I. Manna, Laser-Assisted Fabrication of Materials, Springer Series in Materials Science, Springer-Verlag Berlin Heidelberg, (2013).

DOI: 10.1007/978-3-642-28359-8

Google Scholar