Overall Hardening of Solid-Rolled Wagon Wheels by Volume Quenching and Surface Plasma Processing

Article Preview

Abstract:

In relation to solid-rolled wagon wheels the advantages of differentiated quenching of all wheel elements are shown in comparison with quenching of only wheel rim rolling surface. It should be noted that larger possibilities to enhance performance characteristics of heavy duty details and products can be fulfilled using the technology of overall hardening including the differentiated quenching and surface plasma processing. It is established that along with the improvement of mechanical properties plasma processing after volume quenching allows for a considerable increase of crack resistance of surveyed grades in comparison with volume quenching without plasma processing. The martensite structure of the strengthened layer during such overall processing in comparison with the martensite structure of volume and strengthened base is characterized by high level of particle size that is specified by reduction of the original austenite grain due to very high heating and cooling speeds as well as small time of steel stay at high temperatures. In order to increase hardness and resistance against cracks generation plasma processing and preliminary volume quenching are recommended. A composite working layer with high wear and crack growth resistance and relatively soft and plastic core are developed in details and products volume quenched when surface plasma strengthening.

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volume 265)

Pages:

706-711

Citation:

Online since:

September 2017

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2017 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] W. Harris, S. Zakharov, D. Lundgren, Guidelines to best practices for heavy haul railway operations: Wheel and Rail, Intext, Мoscow, (2002).

Google Scholar

[2] S. Dedmon, T. Kato, J. Pilch, Effect of temperature on hardening and residual stress development during wheel/rail rolling contact, Proceedings of the ASME joint rail conference, (2016).

DOI: 10.1115/jrc2016-5815

Google Scholar

[3] A. M. Langueh, J. F. Brunel, E. Charkaluk, P. Dufrenoy, J. B. Tritsch, F. Demilly, Effects of sliding on rolling contact fatigue of railway wheels, Fatigue & Fracture of engineering materials & Structures, 36 (2013) 515-525.

DOI: 10.1111/ffe.12020

Google Scholar

[4] A.S. Pandkar, N. Arakere, G. Subhash, Ratcheting-based microstructure-sensitive modeling of the cyclic hardening response of case-hardened bearing steels subject to Rolling Contact Fatigue, International journal of fatigue, 73 (2015) 119-131.

DOI: 10.1016/j.ijfatigue.2014.12.002

Google Scholar

[5] A. Ramalho, Wear modeling in rail-wheel contact, 20th International Wear of Materials Conference (WOM), Toronto, 330 (2015) 524-532.

DOI: 10.1016/j.wear.2015.01.067

Google Scholar

[6] X. Zhao, Z.L. Li, A three-dimensional finite element solution of frictional wheel-rail rolling contact in elastic-plasticity, Proceedings of the institution of mechanical engineers, Part J-Journal of engineering tribology, 229 (2015) 86-100.

DOI: 10.1177/1350650114543717

Google Scholar

[7] S. Khoddam, A. H. Shamdani, P. Mutton, R. Ravitharan, J. H. Beynon, A. Kapoor, A new test to study the cyclic hardening behavior of a range of high strength rail materials, WEAR, (2014) 43-52.

DOI: 10.1016/j.wear.2014.02.012

Google Scholar

[8] Strategy of a Technical Policy for 2006-2015 of the National Company Kazakhstan TemirZholy Joint-Stock Company, Magistral, 8 (2006) 37-68.

Google Scholar

[9] A.T. Kanaev, T.E. Sarsembaeva, A.V. Bogomolov, Improving the Wear Resistance of Wheel-Pair Rims by Plasma Quenching, Steel in Translation, 6 (2012) 544 -548.

DOI: 10.3103/s0967091212060083

Google Scholar

[10] I.G. Uzlov, V. Ya. Savenkov, S.N. Polyakov, Termicheskaya obrabotka prokata [Rolling Heat Treatment], Теkhnika, Kiev, (1991).

Google Scholar

[11] E. Kh. Issakayev, M.V. Ilyichyov, А. S. Lyuftev, Peculiarities of Structuring and Properties Development when Plasma Processing of Carbon Steel, Steel in Translation, 2 (2003) 65-67.

Google Scholar

[12] М.L. Bernshtein, V.А. Zaimovskiy, Structure and mechanical properties of metals, Metallurgiya, Moscow, (1987).

Google Scholar

[13] G.А. Bibik, A.M. Ioffe, А. V Prazdnikov, Production of train wheels, Metallurgiya, Мoscow, (1982).

Google Scholar

[14] L.K. Lechshinskiy, S.S. Smotugin, Plasma surface hardening, Теkhnika, Kiev, (1990).

Google Scholar

[15] L.N. Tushinskiy, N.S. Mochalina, A.B. Plokhov, Steel Properties after Controlled Heat Plastic Strengthening when Structuring at macro-, meso- and nanolevels, Izvestiya vuzov, Chernaya Metallurgiya, 4 (2010) 37 -40.

Google Scholar

[16] S.N. Kisselev, А.V. Savrukhin, G.D. Kuzmina, A.S. Kisselev, Plasma Processing Affect on Strained and Deformation Condition of Wheel Tyre Flange for Locomotive, Svarochnoye Proizvodstvo, 6 (2001) 9-17.

Google Scholar

[17] P.P. Ivanov, E. Kh. Issakayev, V.I. Izotov, Effective Way of Surface Strengthening of train Wheels, Steel in Translation, 1 (2000) 60-63.

Google Scholar

[18] А.Т. Kanayev, А.V. Bogomolov, Structuring in plasma hardened metal materials, Politon, Pavlodar, (2015).

Google Scholar

[19] D.B. Cui, H. Y. Wang, L. Li, X. S Jin, Optimal design of wheel profiles for high-speed trains, Proceedings of the institution of mechanical engineers, Part F-Journal of rail and rapid transit, 229 (2015) 248-261.

DOI: 10.1177/0954409713509979

Google Scholar

[20] J.E. Garnham, F.J. Franklin, D.I. Fletcher, A. Kapoor, C.L. Davis, Predicting the life of steel rails, Proceedings of the institution of mechanical engineers, Part F-Journal of rail and rapid transit, 221 (2007) 45-58.

DOI: 10.1243/09544097jrrt66

Google Scholar

[21] A.T. Kanayev, А.V. Bogomolov, Formation of the gradient-layered structures in the wheel-steel by plasma hardening, East European Scientific Journal, 9 (2016) 5-10.

Google Scholar