Solid State Phenomena Vol. 308

Abstract: The manuscript reviews the additive manufacturing technology. The principle of operation of the most popular and new AM methods was discussed. the manuscript presents the possibility of skewing different materials for individual technologies. Additive manufacturing technologies have been described that can manufacture parts from polymers, metals, ceramics and composites.

Abstract: High requirements in biomedical application are associated with biocompatibility and high corrosion resistance of metal biomaterials, which are used equally in joint and bon substitution and the healing and renewal of bone weaknesses. In this paper the surface morphology and electrochemical properties of samples manufactured by Selective Laser Melting SLM method using pure titanium Grade II powder material are explored. The tested samples were produced divided into four group, depended on the values of basic process parameters – laser power P, scanning speed SP and point distance PD. The value of energy density E delivered to the sintered material was constants and was an approximately E = 75 ± 2 J/mm³. In the paper, the pitting corrosion test by recording anodic polarization curves and electrochemical spectroscopy test were carried out. Additionally the microscopic observation and microchemical analysis by SEM/EDS analysis and material density measurements were performed too. Based on the obtained results it can be concluded that the laser power P and scanning speed SP have a significant affect on the obtained full density defect free material with high corrosion resistance.

Abstract: Selective Laser Melting SLM is one of the most popular three dimensional printing methods, which can be used for manufactured real elements (with high geometrical complexity) in many application, such as medicine, automotive or aerospace industries. The SLM final parts are characterized by high mechanical properties and satisfactory physicochemical properties. However, the properties of parts depend of process parameters optimization. In this paper, effects of processing parameters, such as laser power P, scanning speed SP, layer thickness t or point distance PD on defect formation and relative densities of manufactured elements are explored. For the purpose the stainless steel 316L and pure titanium Grade II are used. The process optimization were carried out according to the formula of energy density, which is delivered to the powder material. The stainless steel samples were divided into 12 groups, depends of the energy density. The titanium parts were printed at the same value of energy, and the process parameters are changed. The microscope observation and relative density measurements were carried out. Based on the obtained results, it can be confuted that the SLM parameters have a significant effect on the samples properties and the mechanism formed defect in both material are similar.

Abstract: In presented work, extrusion die made by maraging steel used in TPE processing was optimised by means of flow dynamics of the final part. Maraging steel Ni-18 (M300) die were produced by Selective Laser Melting (SLM) using AM125 machine provided by Renishaw. The developed and manufactured extrusion die has not been processed by finishing the process, i.e. grinding, polishing or sandblasting. The tests were carried out using TPE industrial extrusion plant. Moreover, designed extrusion die to decrease weight and save the material; the design was hollow. The presented results indicate that the SLM technique is a promising method for the production in one production process the extrusion dies used in the TPE extrusion process with complex internal walls, with high accuracy, high speed and at low costs and own outlays. Moreover, this technique gives the constructors possibilities to design very complicated shapes of profiles with more than one of the working areas (bubbles) or design co-extrusion dies. Application of SLM technique allows to manufacture air ducts with pipe connectors to fasten an air, hence eliminating from the process expensive and time-consuming electrical discharge machining.

Abstract: In this paper, the influence of laser surface alloying on the structure and mechanical properties of aluminium alloy was analysed. As a parent material aluminium EN AC-51300 alloy was applied. The laser surface alloying was executed by direct introduction of metallic powder Fe/Cu into the remelted area (molten pool). As a heat flux, the Hight Power Fiber Laser (HPFL) has been used. Metallic powder before the treatment was mixed in a ball mill and dried on the hot plate (90°C temperature). The mechanical and tribological properties of alloyed surface were analysed including hardness (HRF), microhardness (HV_0.1) and ball-on-plate wear test. The structure of the laser alloyed surface was evaluated by light and scanning electron microscopy.

Abstract: This chapter presents a novel method for analysis and optimization of the in-situ formation of TiC-reinforced composite surface layers (TRL) on a ductile cast iron substrate during the laser surface alloying process, combining the experimental approach with the computational thermodynamics. The microstructure of the TRLs has been assessed by light optical microscopy, scanning electron microscopy with energy dispersive spectroscopy and X-ray diffraction. The results of thermodynamic calculations with the Scheil-Gulliver model showed a good agreement with the experimental results, indicating that the actual solidification path for the analyzed Fe-C-Si-Ti alloy systems under the investigated range of laser processing conditions is close to the Scheil-Gulliver assumption.

Abstract: In paper laser thermal oxidation of austenitic stainless steels AISI 201, 304L of different surface mill finishes, the hot and cold rolled was investigated by the Ytterbium-doped fibre laser (λ=1070 nm) with an output power of 400W by varying scanning speed in the range 5÷20m/s in the air atmosphere. The influence of laser oxidation parameters on the surface colour was evaluated by colorimetric identification.

Abstract: The article presents the results of research on the impact of laser surface treatment on selected steel properties. The laser treatment consisted of remelting and alloying high speed steel using hard ceramic phase powders. A high-power diode laser was used in the experiment to examine the effect of parameters such as beam power and powder type on the structure and properties of the surface layer. A structural mechanism was observed consisting in obtaining, after laser processing, a super fine crystalline structure and a dendritic structure at the remelting zone. Structural changes have been found to be associated with improved properties such as hardness, microhardness and wear resistance. Steel treated with conventional heat treatment was used as a comparative material.

Abstract: Laser surface treatment is at present one of up-to-date methods for surface layer engineering, in this technique into the matrix material are introduced some amount of alloying additives. So the surface layer is obtained in form of composite material consisting of ceramic particle powders with different properties influencing the surface layer appliance possibilities. Using the technology it is possible to obtain a layer revealing a structured structure consisting of the heat affected zone (HAZ), transition zone (TZ) and remelted zone (RZ), as well as the substrate material. The laser is without cracks and defects as well as has with a slightly higher hardness value compared to the raw substrate material. The used laser power range is set in the range between 1.0 to 2.5 Kw, with the laser scan rate of the beam head in a range between 0.25-0.75 m/min, depending of the applied laser power and material used for alloying.This study was conducted to determine the effect of carbide on oxide ceramic powders addition on the microstructure and mechanical properties their changes and enhancement possibilities during a rapid solidification process of the remelted surface layer. The investigation should help to use this laser treatment technology for alloying of ceramic powder particles into the surface of light alloys, especially magnesium and aluminium. The scientific reason of this work is the usage of High Power Diode Laser (HPDL) for improvement of aluminium`s mechanical properties, especially the surface hardness and war resistance.There was found during the investigations and analysis of the results that, the obtained surface layer is without cracks and defects as well as with a relatively higher hardness compared to the raw material, after standard heat treatment. The hardness value increases according to the laser power used so that the highest power applied gives the highest hardness value in the remelted layer, similar relation can be found in the wear resistance parameters, which increases also with increasing laser power.The findings of the investigations allows to state, that the distribution of the used ceramic particles is generally satisfied, especially the carbide powder was confirmed in the alloys matrix, the particles are mainly present in the upper part of the surface layer or in the bottom zone of the remelted area. The hardness value increases in general according to the laser power used and the highest power results with the highest hardness value in the surface layer. The main aim of this work is to investigate and determine the effect of HPDL remelting and alloying on the cast Al-Si-Cu and Mg-Al-Cu cast aluminium and cast magnesium alloys micro structure for possible application in real working conditions mainly for light metal constructions as well as in many branches of the industry like automotive and rail transportation.