Paper Titles

Preparing γ-Crystalline Controlling Thickness's Zn-Ni Coating and Studying Corrosion Performance
p.337

Multifractal, Structural and Optical Properties of HfO₂ Thin Films
p.343

Research on Synthesis of Diamond-Like Carbon (DLC) Films with Assistance of Copper Ions by Electrodeposition Technique at Low Voltage
p.351

Preparation and Characterization of Polysulfone/Ru Nanocluster Hybrid Hollow Fiber Membrane
p.357

Overview on Double Ceramic Layer Thermal Barrier Coatings
p.364

Non-Polar ZnO Thin Films and LED Devices
p.373

The Stress Research during the HCPEB Treatment on the Thermal Barrier Coatings
p.381

Microwave-Assisted Synthesis and Permeation Performance of NaA Zeolite Membrane by Secondary Growth Method
p.389

Sn-Se Binary and Cu-Sn-Se Ternary Thin Films Grown by Co-Evaporation Process
p.394

HomeAdvanced Materials ResearchAdvanced Materials Research Vol. 1053Overview on Double Ceramic Layer Thermal Barrier...

Overview on Double Ceramic Layer Thermal Barrier Coatings

Article Preview

Abstract:

Thermal barrier coatings (TBCs) system has been the subject of vigorous research over the past decade, driven by the demands for enhanced reliability and substantially higher operating temperature envisaged for the next generations of gas turbine engines. As a novel structure system, the double ceramic layer design is a promising TBCs structure system , especially its long thermal cycling lifetime compared with the single ceramic layer. This paper mainly reviewed of development situation and the existing problems of several mainly double ceramic layer thermal barrier systems, including M-YSZ/YSZ, A₂B₂O₇/YSZ, LTA/YSZ, LnMA/YSZ, ABO₃/YSZ and so on. Many challenges remain but healthy and growing collaborations between the science and technology communities bode well for future progress in this area.

You might also be interested in these eBooks

Current Research on Functional Materials

Info:

Periodical:

Advanced Materials Research (Volume 1053)

Pages:

364-372

DOI:

https://doi.org/10.4028/www.scientific.net/AMR.1053.364

Citation:

Cite this paper

Online since:

October 2014

Authors:

Liang Liang Huang, Hui Min Meng, Jing Tang, Sen Li, Ze Qin Yu

Keywords:

Double Ceramic Layer, La₂Zr₂O₇, LaMgAl₁₁O₁₉, LaTi₂Al₉O₁₉, Thermal Barrier Coatings

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] N.P. Padture, M. Gell, E.H. Jordan. Thermal barrier coatings for gas-turbine engine applications[J]. Science, 296(2002) 280-284.

DOI: 10.1126/science.1068609

[2] R. Vassen, H. Kassner, A. Stuke, et al. Advanced thermal spray technologies for applications in energy systems[J]. Surf Coat Technol, 202(2008) 4432–4437.

[3] X.Q. Cao, R. Vassen, D. Stöever. Ceramic materials for thermal barrier coatings[J]. J Eur Ceram Soc, 24(2004)1-10.

[4] R. Vaßen, M.O. Jarligo, T. Steinke, et al. Overview on advanced thermal barrier coatings[J]. Surf Coat Technol, 205(2010)938-942.

DOI: 10.1016/j.surfcoat.2010.08.151

[5] Z.G. Liu, J.H. Ouyang, Y. Zhou, et al. Influence of ytterbium- and samarium-oxides codoping on structure and thermal conductivity of zirconate ceramics[J]. J Eur Ceram Soc, 29 (2009) 647-652.

DOI: 10.1016/j.jeurceramsoc.2008.07.033

[6] Y.H. Wang, J.H. Ouyang, Z.G. Liu. Preparation and thermo-physical properties of La1−xNdxMgAl11O19 (x=0, 0. 1, 0. 2) ceramics[J]. J Alloys Compd, 485(2009)734-738.

DOI: 10.1016/j.jallcom.2009.06.068

[7] R. Gadow, M. Lischka. Lanthanum hexaaluminate-novel thermal barrier coatings for gas turbine applications-materials and process development[J]. Surf Coat Technol, 151-152 (2002) 392-399.

DOI: 10.1016/s0257-8972(01)01642-5

[8] R. Vassen, X.Q. Cao, F. Tietz, et al. Zirconates as New Materials for Thermal Barrier Coatings[J]. J Am Ceram Soc, 83(2000)2023-(2028).

DOI: 10.1111/j.1151-2916.2000.tb01506.x

[9] X. Cao, R. Vassen, W. Fischer, et al. Lanthanum–cerium oxide as a thermal barrier-coating material for high-temperature applications[J]. Adv Mater, 15(2003)1438-1442.

DOI: 10.1002/adma.200304132

[10] D.R. Clarke. Materials selection guidelines for low thermal conductivity thermal barrier coatings[J]. Surf Coat Technol, 163-164(2003)67-74.

DOI: 10.1016/s0257-8972(02)00593-5

[11] H.B. Zhao, M.R. Begley, A. Heuer, et al. Reaction, transformation and delamination of samarium zirconate thermal barrier coatings[J]. Surf Coat Technol, 205(2011)4355-4365.

DOI: 10.1016/j.surfcoat.2011.03.028

[12] Z.G. Liu, J.H. Ouyang, Y. Zhou, et al. High-temperature hot corrosion behavior of gadolinium zirconate by vanadium pentoxide and sodium sulfate in air[J]. J Eur Ceram Soc, 30 (2010) 2707-2713.

DOI: 10.1016/j.jeurceramsoc.2010.05.002

[13] Q.L. Wei, H.B. Guo, S.K. Gong, et al. Novel microstructure of EB-PVD double ceramic layered thermal barrier coatings[J]. Thin Solid Films, 516(2008) 5736-5739.

DOI: 10.1016/j.tsf.2007.07.032

[14] M.A. Subramanian, G. Aravamudan, G.V. Subba Rao. Oxide pyrochlores - a review[J]. Prog Solid State Chem, 15(1983) 55-143.

DOI: 10.1016/0079-6786(83)90001-8

[15] H. Dai, X.H. Zhong, J.Y. Li, et al. Thermal stability of double-ceramic-layer thermal barrier coatings with various coating thickness[J]. Mater Sci Eng A, 433(2006) 1-7.

DOI: 10.1016/j.msea.2006.04.075

[16] L. Wang, Y. Wang, X.G. Sun, et al. Thermal shock behavior of 8YSZ and double-ceramic-layer La2Zr2O7/8YSZ thermal barrier coatings fabricated by atmospheric plasma spraying[J]. Ceram Int, 38(2012): 3595-3606.

DOI: 10.1016/j.ceramint.2011.12.076

[17] Z.H. Xu, L.M. He, R.D. Mu, et al. Double-ceramic-layer thermal barrier coatings of La2Zr2O7/YSZ deposited by electron beam-physical vapor deposition[J]. J Alloys Compd, 473(2009): 509-515.

DOI: 10.1016/j.jallcom.2008.06.064

[18] L. Wang, Y. Wang, G. Sun, et al. Finite element simulation of residual stress of double-ceramic-layer La2Zr2O7/8YSZ thermal barrier coatings using birth and death element technique[J]. Comp Mater Sci, 53(2012) 117-127.

DOI: 10.1016/j.commatsci.2011.09.028

[19] L. Wang, Y. Wang, W.Q. Zhang, et al. Finite element simulation of stress distribution and development in 8YSZ and double-ceramic-layer La2Zr2O7/8YSZ thermal barrier coatings during thermal shock[J]. Appl Surf Sci, 258(2012) 3540-3551.

DOI: 10.1016/j.apsusc.2011.11.109

[20] G. Moskal, L. Swadźb, M. Hetmańczyk, et al. Characterisation of the microstructure and thermal properties of Nd2Zr2O7 and Nd2Zr2O7/YSZ thermal barrier coatings[J]. J Eur Ceram Soc, 32(2012) 2035-(2042).

DOI: 10.1016/j.jeurceramsoc.2011.12.004

[21] W. Ma, S.K. Gong, H.F. Li, et al. Novel thermal barrier coatings based on La2Ce2O7/8YSZ double-ceramic-layer systems deposited by electron beam physical vapor deposition[J]. Surf Coat Technol, 202 (2008) 2704-2708.

DOI: 10.1016/j.surfcoat.2007.09.047

[22] X.Q. Cao, J.Y. Li, X.H. Zhong, et al. La2(Zr0. 7Ce0. 3)2O7—A new oxide ceramic material with high sintering-resistance[J]. Mater Lett, 62(2008) 2667-2669.

DOI: 10.1016/j.matlet.2008.01.009

[23] Z.H. Xu, S.M. He, L.M. He, et al. Novel thermal barrier coatings based on La2(Zr0. 7Ce0. 3)2O7/8YSZ double-ceramic-layer systems deposited by electron beam physical vapor deposition[J]. J Alloys Compd, 509(2011): 4273-4283.

DOI: 10.1016/j.jallcom.2010.12.203

[24] Z.H. Xu, L.M. He, R.D. Mu, et al. Thermal cycling behavior of YSZ and La2(Zr0. 7Ce0. 3)2O7 as double-ceramic-layer systems EB-PVD TBCs[J]. J Alloys Compd, 525(2012) 87-96.

DOI: 10.1016/j.jallcom.2012.02.079

[25] Z.H. Xu, L.M. He, R.D. Mu, et al. Double-ceramic-layer thermal barrier coatings based on La2(Zr0. 7Ce0. 3)2O7/La2Ce2O7 deposited by electron beam-physical vapor deposition[J]. Appl Surf Sci, 256(2010) 3661-3668.

DOI: 10.1016/j.apsusc.2010.01.004

[26] X.Q. Cao, R. Vassen, F. Tietz, et al. New double-ceramic-layer thermal barrier coatings based on zirconia–rare earth composite oxides[J]. J Eur Ceram Soc, 26(2006): 247-251.

DOI: 10.1016/j.jeurceramsoc.2004.11.007

[27] H.B. Guo, X.Y. Xie, H.B. Xu, et al. Manufacturing of thermal barrier coating with column structure ceramic layer, China Patent No. ZL200710118236. 5, 16 Sept (2009).

[28] M. Kasunic, A. Meden, S.D. Skapin, et al. Structure of LaTi2Al9O19 and reanalysis of the crystal structure of La3Ti5Al15O37[J]. Acta Crystallogr B, 67(2011) 455-460.

[29] X.Y. Xie, H.B. Guo, S.K. Gong, et al. Lanthanum-titanium-aluminum oxide: a novel thermal barrier coating material for applications at 1300°C[J]. J Eur Ceram Soc, 31 (2011) 1677-1683.

DOI: 10.1016/j.jeurceramsoc.2011.03.036

[30] X.Y. Xie, H.B. Guo, S.K. Gong, et al. Thermal cycling behavior and failure mechanism of LaTi2Al9O19/YSZ thermal barrier coatings exposed to gas flame[J]. Surf Coat Technol, 205 (2011) 4291-4298.

DOI: 10.1016/j.surfcoat.2011.03.047

[31] X.Y. Xie, H.B. Guo, S.K. Gong, et al. Hot corrosion behavior of double-ceramic-layer LaTi2Al9O19/YSZ thermal barrier coatings[J]. Chinese J Aeronaut, 25(2012) 137-142.

DOI: 10.1016/s1000-9361(11)60372-5

[32] J. Xu, X.S. Ma, Y.F. Shen, et al. Crystal morphology of magnetoplumbite structure LaMgAl11O19[J]. Prog Mater Sci, 5(1991) 502-507.

[33] X.L. Chen, Y. Zhao, L.J. Gu, et al. Hot corrosion behaviour of plasma sprayed YSZ/ LaMgAl11O19 composite coatings in molten sulfate–vanadate salt[J]. Corros Sci, 53(2011) 2335-2343.

DOI: 10.1016/j.corsci.2011.03.019

[34] X.L. Chen, Y. Zhao, X.Z. Fan, et al. Thermal cycling failure of new LaMgAl11O19/YSZ double ceramic top coat thermal barrier coating systems[J]. Surf Coat Technol, 205(2011)3293–3300.

DOI: 10.1016/j.surfcoat.2010.11.059

[35] W. Ma, M.O. Jarligo, R. Vaßen, et al. New generation perovskite thermal barrier coating materials[J]. J Therm Spray Techn, 17(2008) 831-837.

DOI: 10.1007/s11666-008-9239-4

[36] W. Ma, D.E. Mack, R. Vaßen, et al. Perovskite-type strontium zirconate as a new material for thermal barrier coatings[J]. J Am Ceram Soc, 91(2008) 2630–2635.

DOI: 10.1111/j.1551-2916.2008.02472.x

[37] M.O. Jarligo, G. Mauer, D. Sebold, et al. Decomposition of Ba(Mg1/3Ta2/3)O3 perovskite during atmospheric plasma spraying[J]. Surf Coat Technol, 206 (2012) 2515-2520.

DOI: 10.1016/j.surfcoat.2011.11.003

[38] J.R. Nicholls. Advances in coating design for high performance gas turbines[J]. MRS Bulletin, 28(2003) 659-670.

DOI: 10.1557/mrs2003.194

[39] C. Ren, Y.D. He, D.R. Wang. Cyclic oxidation behavior and thermal barrier effect of YSZ– (Al2O3/YAG) double-layer TBCs prepared by the composite sol–gel method[J]. Surf Coat Technol, 206(2011) 1461-1468.

DOI: 10.1016/j.surfcoat.2011.09.025

[40] C. Ren, Y.D. He, D.R. Wang. Fabrication and Characteristics of YSZ–YSZ/Al2O3 Double-Layer TBC[J]. Oxid Met, 75(2011) 325-335.

DOI: 10.1007/s11085-011-9236-8

[41] Y. Waku, H. Ohtsubo, N. Nakagawa, et al. High-temperature strength and thermal stability of a unidirectionally solidified Al2O3/YAG eutectic composite[J]. J Mater Sci, 33(1998) 1217-1225.

DOI: 10.1023/a:1004377626345

[42] A. Nakatsuka, A. Yoshiasa , T. Yamanaka. Cation distribution and crystal chemistry of Y3Al5-xGaxO12 (0≤x≤5) garnet solid solutions[J]. Acta Crystallogr B, 55(1999): 266-272.

DOI: 10.1107/s0108768198012567

[43] S. Ochiai, T. Ueda, K. Sato, et al. Deformation and fracture behavior of an Al2O3/YAG composite from room temperature to 2023K[J]. Compos Sci Technol, 61(2011) 2117-2128.

DOI: 10.1016/s0266-3538(01)00159-2