Materials Processing Technologies

Volumes 154-155

doi: 10.4028/

Paper Title Page

Authors: Xiao Li Wang, Bin Shi Xu, Yi Xu, Qian Liu, Pei Jing Shi
Abstract: The nano-effects of nano-Cu lubricating material in equipment maintenance were researched from reducing friction effect, antiwear effect and repairing effect by comparing tribology properties of nano-Cu lubricating material with micro-Cu material. The nano-effect mechanism was discussed. The results indicated that the reducing friction effect and the antiwear effect can make the friction coefficient and the worn track width of lubricant reduce to 16% and 40% respectively. The repairing effect can make the nano-Cu lubricating material forms repairing film on wore surface. That of all is decided by the characteristics of nano-Cu lubricating material.
Authors: Mohd Sayuti, Ahmed Aly Diaa Mohammed Sarhan, Mohd Hamdi Bin Abd Shukor
Abstract: Glass is one of the most difficult materials to be machined due to its brittle nature and unique structure such that the fracture is often occurred during machining and the surface finish produced is often poor. CNC milling machine is possible to be used with several parameters making the machining process on the glass special compared to other machining process. However, the application of grinding process on the CNC milling machine would be an ideal solution in generating special products with good surface roughness. This paper studies how to optimize the different machining parameters in glass grinding operation on CNC machine seeking for best surface roughness. These parameters include the spindle speed, feed rate, depth of cut, lubrication mode, tool type, tool diameter and tool wear. To optimize these machining parameters in which the most significant parameters affecting the surface roughness can be identified, Taguchi optimization method is used with the orthogonal array of L8(26). However, to obtain the most optimum parameters for best surface roughness, the signal to noise (S/N) response analysis and Pareto analysis of variance (ANOVA) methods are implemented. Finally, the confirmation test is carried out to investigate the improvement of the optimization. The results showed an improvement of 8.91 % in the measured surface roughness.
Authors: Li Jie Wang, Xiao Dong Tian, Jun Sheng Yang
Abstract: The MoS2/TiN composite coating was prepared on Ti-6Al-4V by the combination of plasma diffusion and magnetron sputtering techniques. The microstructure and phase constituents of the composite coating were analyzed by scanning electron microscopy(SEM) and X-ray diffraction(XRD). The abrasion resistance of the composite coating was examined on MM-200 abrasion tester. The results revealed that the composite coating consisted of MoS2, Mo, TiN and Ti phases, and its abrasion resistance was excellent under dry friction and absolute sliding.
Authors: Le Min Liu, Yong Zang, Yuan Yuan Chen
Abstract: Partial lubrication in cold rolling process has been investigated. The average flow Reynolds equation for rolling lubrication is set. This equation considers the pressure-viscosity effect and the average flow effect. Lubricating factors such as inlet velocity, surface waviness, lubricant viscosity are studied in analyses. The results for lubrication equation show that inlet velocity and lubricant viscosity have some influence on the value of rolling friction. And the results also show that surface waviness has great influence on both rolling pressure and rolling friction.
Authors: Jing Liu, Bin Yang, Qi Kuang
Abstract: Uniform and transparent ITO films were deposited onto quartz optical fibers through a sol-gel process, and the properties of the ITO films coated quartz optical fibers were investigated. Field emission scanning electron microscope (FE-SEM), atomic force microscope (AFM) techniques and X-ray diffraction (XRD) were used to characterize the performance and phase of ITO films, transmittance and resistivity were measured by ultraviolet-visible (UV-VIS) spectrophotometer and avometer. Results indicated that the films are homogeneous and smooth composed of In2O3 gain with sizes of 16.5 nm, which decides the value of the resistivity. Good adhesion between ITO films and the surface of quartz optical fibers was achieved, and factors affecting the morphology, structure, and properties of the deposited ITO films were also discussed.
Authors: Jie Ren Yang, Rui Run Chen, Hong Sheng Ding, Jing Jie Guo, Heng Zhi Fu
Abstract: This paper has systematically studied the evolving process of column crystals of Ti46Al0.5W0.5Si alloys that is directionally solidified by rectangular cold crucible. The results showed that: the solid/liquid interface presented convex to the liquid metal due to the complicated influences by cold crucible. Overheating temperature and new crystal nucleus had great effects on the growth continuity and the stability of column crystals. Furthermore, the precipitation phases have been studied. As a result, the methods for controlling growing process of columnar crystals have been submitted, which are playing a critical role in optimizing experimental parameters and devising the construction-elements of cold crucible.
Authors: Yong Yu Zhang, Xiao Kang Cui, Xiang Yang Du, Chao Wu
Abstract: The machining deformation of the sewing-needle body that is the typical miniature thin-plate part is analyzed. The result demonstrated that not only one kind of stress occurred in the milling of sewing-needle part. The magnitude of cutting force is an important parameter determined the extent of machining deformation. The experimental test of the milling cutting force is developed. The cutting force and the mode of milling can influence the dimension changing that resulted the dimension error.
Authors: Feng Huang, Rui Run Chen, Jing Jie Guo, Hong Sheng Ding
Abstract: The electromagnetic continuous pulling is a newly growth technology as a promising process for silicon preparation, start-up heating is necessary for the semiconductivity of silicon at room temperature. Investigations were carried out to study this process in a square crucible with the frequency of 50kHz, details of the experimental procedure were given, the affecting factors, electrical performance and heat explosion problems during the process were measured and discussed. The results indicated that the best conditions for the preheating were the central position of the base in the coil, the higher power and the proper primary mass of silicon setting. The electrical performance indirectly showed the pool conditions and so it can be effectively used to control the melting operation.
Authors: Yu Deng, Zhong Ning Guo, Zhi Gang Huang, Ling Nie, Yong Yong Li
Abstract: In this study, a novel method based on ultrasonic aided electro-spark deposition has been put forward, and the design of the new electrode device was introduced. The technology of ultrasound-aided electro-spark deposition has been investigated. And the influence of output voltage, output discharge frequency, deposition ratio and protection gas flow on deposition thickness have been studied, some experiment phenomenon also were explained. What is more, some processing rules were summarized.
Authors: Nam Hun Kim, Il Sik Shin, Jeong Woo Park
Abstract: This study is on the configuration of deep hole drilling system for machining of extra-large common rail fuel supply pipes. Machining conditions for deep hole drilling were deduced and stability of the developed system was verified through measurement of machining surface roughness. Also, an acceleration sensor was used for real-time monitoring on machining of deep hole drilling. Machining state was evaluated through composition of a control system for signal feedback.

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