Physical Experiments and DEM Simulations for Erosion of Iron Target by Two Impingements of Al2O3 Particle with Impingement Angles of Double 90º

Article Preview

Abstract:

In mechanical equipment interacting with impingement particles, worn surface morphology of parts and components is formed by an accumulative action of a large number of single-particle erosions. To exhibit the mechanism of multi-particle erosion of target, three physical experiments and Discrete Element Method (DEM) simulations of erosion of iron target by the two vertical impingements of Al2O3 particle are carried out under three different landing errors x of the two impingements. The experimental results showed that each of two overlapping worn morphologies by the two impingements has an spherical cap shape. When x is larger than radius R1 of worn morphology of target by the first erosion, two morphologies with an spherical cap shape are very close in size; while the size of worn morphology by the second erosion increases with the decrease of x, when x is smaller than R1. The predicting worn morphologies by DEM are almost consistent with the experimental results, where the maximum relative deviation in size of worn morphology is 2.98% in the direction along x, and is 3.93% in the direction perpendicular to x. All these proved the effectiveness of the DEM model in predicting erosion of target by two impingements of particle.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

63-68

Citation:

Online since:

January 2024

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2024 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] C. Liu, D. Jiang, F. Chu, J. Chen, Crack cause analysis of pulverizing wheel in fan mill of 600 MW steam turbine unit, Eng. Fail. Anal. 42 (2014) 60-73.

DOI: 10.1016/j.engfailanal.2014.03.015

Google Scholar

[2] Z.G. Liu, S. Wan, V.B. Nguyen, Y.W. Zhang, A numerical study on the effect of particle shape on the erosion of ductile materials, Wear 313 (2014) 135-142.

DOI: 10.1016/j.wear.2014.03.005

Google Scholar

[3] Z. Yao, G. Wang, L. Song, Y. Ma, X. Li, Failure investigation of the pulverizing fan of ventilation mill Engineering, Fail. Anal. 49 (2015) 11-19.

DOI: 10.1016/j.engfailanal.2014.12.006

Google Scholar

[4] C. Huang, S. Chiovelli, P. Minev, J. Luo, K. Nandakumar, A comprehensive phenomenological model for erosion of materials in jet flow, Powder Technol. 187 (2008) 273-279.

DOI: 10.1016/j.powtec.2008.03.003

Google Scholar

[5] Y. Ben-Ami, A. Uzi, A. Levy, Modelling the particles impingement angle to produce maximum erosion, Powder Technol. 301 (2016) 1032-1043.

DOI: 10.1016/j.powtec.2016.07.041

Google Scholar

[6] S.P. Allen, Stress-wave monitoring of erosive particle impacts, The University of Newcastle, UK, 2004.

Google Scholar

[7] Y. Zhao, H. Ma, L. Xu, J. Zheng, An erosion model for the discrete element method, Particuology 32 (2017) 81-88.

DOI: 10.1016/j.partic.2016.12.005

Google Scholar

[8] Z.Q. Fang, L. Hu, S.L. Peng, J.G. Yi, J. Du, A DEM-based method for predicting the wear evolution of structural boundary composed of spherical boundary elements, Int. J. Numer. Meth. Eng. 121 (2020) 5667-5695.

DOI: 10.1002/nme.6517

Google Scholar

[9] Z.Q. Fang, S.L. Peng, L. Zhang, A Test System for Plastic Metal Materials Subjected to Multi-particle Erosion via Air Ejector, Defect and Diffusion Forum 419 (2022) 97-102.

DOI: 10.4028/p-4w8lu2

Google Scholar

[10] P.A. Cundall, O.D.L. Strack, A discrete numerical model for granular assemblies, Geotechnique 29 (1979) 47-65.

DOI: 10.1680/geot.1979.29.1.47

Google Scholar