Key Engineering Materials
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Key Engineering Materials Vols. 364-366
Paper Title Page
Abstract: Operation of two-dimensional Power Spectral Density (2-D PSD) of large optics
wavefront is briefly described and PSD collapse is introduced to evaluate the intermediate
frequency error property of wavefront. As PSD collapse is Radon transform projection of 2-D
Power Spectral Density at any angle, all valid data of wavefront of optics are used in calculation of
the PSD collapse and the features of 1-D PSD were inherited in PSD collapse. Although PSD
collapse is as same as 1-D PSD in unit and behavior style, it is better for evaluating intermediate
frequency error property of optics wavefront than 1-D PSD or 2-D PSD. As PSD collapse
calculation uses all valid data of evaluated optics wave front and can be directly perceived through
its profile, the PSD collapse may possibly be the standard evaluating method of PSD.
108
Abstract: A high-accuracy full field 3-D surface profilometer using digital structured fringe
projection is presented in the article. In the proposed method, a depth-focus response curve can be
established by performing a confocal scanning along the optical axis of the measurement system
when a digital fringe is controlled and projected by a digital micromirror device (DMD). To avoid
specular light diffusive problems, the developed method projects spatially encoded digital fringe
patterns with modulated light intensity onto a shinny lens surface, in order to achieve full field and
high accuracy measurement. Some of spherical microlenses have been measured to attest the
feasibility of the developed approach. The depth measurement resolution can reach up to 0.1μm and
the averaged measurement error was verified to be a submicro scale.
113
Abstract: A novel algorithm and experiment using phase retrieval to test aspheric mirror without
auxiliary optical elements has been developed. To test aspheric mirror without auxiliary optical
elements, a new algorithm has been invented to overcome the calculation difficulty due to the
significant departure of aspheric surface from a sphere. In this algorithm, the aspheric surface is
fitted into several annular ellipse sub-apertures, and each sub-aperture aberration can be retrieved
the same as ball mirror testing. The whole aspheric surface can be retrieved by stitching all the subapertures
together. An experiment has been carried out to test the validity of this algorithm.
117
Abstract: The aspheric VCD lens is hard to fabricate by injection moulding due to its small volume
and high precision requirement. The processing conditions have critical effects on the quality of the
moulded lenses. An optic lens needs precisely controlled surface contours, so determination of the
processing conditions for lens moulding becomes very complicated. This study’s purpose is to
investigate experimentally some effects of the moulding conditions on the form errors of injection
moulded lens. An aspheric VCD lens was moulded using polymethyl methacrylate. Different
combinations of moulding conditions were used focusing on moulding process parameters of the
ram speed, the mould temperature, the melt temperature and the packing pressure, The predicted
model of form errors was formulated by orthogonal and regression analysis. Finally, the predicted
model is proven to be valid based on the residual diagnostic plots.
123
Abstract: This study develops a highly-efficient light-guide plate for edge lighting backlight
module that has no optical films. The light guide plate is designed to control the angle of the
incident rays to the top surface from light source, to get the highest uniformity of intensity for thin
edge lighting backlight system applications. The micro-prisms of pyramidal shape on the top
surface can highly-efficient collimate with the light rays. Another micro-prism of v-cut shape on the
bottom surface can reflect the incident light into the front direction and mixing the rays in the lightguide
plate with the high uniformity. A novel design concept of the v-cut is the regular density
varies of the cut in the LGP. The modeling simulation program, employing a Monte Carlo method
based on TracePro software, has optimized the shape of the pyramidal micro-prisms on the top
surface and the density distribution condition of the v-cut micro-prisms on the bottom surface, also
the multiple scattering characteristics. The two types of the micro-prisms at the top and bottom
surface can be highly recommended for the uniformity of the brightness via the optimal design
process. Future work is warranted on improving the optical efficiency by using light-emitting
diodes as a light source. The backlight module will allow us to increase the optical efficiency and to
lower the total cost in portable LCD applications. The study confirms that a uniformity of
brightness can be achieved without using any optical films, resulting in a high uniformity of 84%.
128
Abstract: A novel dual-cone-shaped side-emitting lens cap for High Brightness Light Emitting
Diodes (HB-LEDs) is proposed for improving brightness and high uniformity of the direct LED
backlight Units (BLUs) for large-sized LCD-TVs. Combining the designed lens cap with red, green
and blue (RGB) chips on a Metal Core Printed Circuit Board (MCPCB), the LED module with the
proposed cap is able to provide a compact white light source with unique features such as instant
color variability and lower power usage, etc. The dual-cone-shaped of the proposed lens cap is
designed to emit most of the light rays to the sides, only a small portion of light upward along the
optical axis of the lens, providing a uniform luminance distribution and the high brightness on the
backlight. In addition, a small reflective surface in semi-circular shape is designed and placed upon
the proposed LED module about 10mm, the surfaces of which are attached with reflective films to
increase the level of light mixing in the larger, global reflector optical box. With the structure of the
LED module well designed, the LED backlight Module would be designed for the large-sized LCDTV
using the fewer number of LEDs to lead to lower power consumption. The results indeed
identify the attributes of the BLU, which make it possible to achieve excellent backlight
performance using a direct illumination approach from the light source of “Dual-Cone-Shaped Side-
Emitting Lens Cap of LEDs.”
132
Abstract: NURBS surface representation, combined with Differential Evolution (DE), enables us to
perform automated non-imaging reflector design. The overall result is a simple automated nonimaging
reflector design technique and only a little data such as desired illuminance distribution and
searching limits are needed. Merit functions specific to non-imaging reflector design are presented.
Using different merit functions, the generated illuminance distribution can be uniform as well as
concentrated. DE is performed to obtain the reflector that generates the desired illuminance
distribution. The photometric distributions are calculated through Monte-Carlo ray tracing and the
illuminance value is used to calculate the merit function value. The validity of the proposed
approach is demonstrated by optimization examples. Almost the same uniform illuminance
distribution can be obtained using the algorithm proposed in this paper as that obtained by edge-raymethod.
A concentrated illuminance distribution can also be generated using the algorithm
proposed.
138
Abstract: Laser light source is a potential illumination light source for non-emissive display
applications, especially for liquid crystal projection displays, due to its requirement of low etendue
source and highly polarized light. In order to make a conversion from a circular Gaussian beam
profile to a rectangular uniform distribution, a microlens array has been proposed as a homogenizer.
The analytical and experimental results show that the microlens array with a pitch of 100um under
laser beam illumination works as a diffractive element, and a promising uniformity can be obtained
with a stack of two microlens array.
143
Abstract: A wide angle light-deflected lens combining collimation and total internal reflection
(TIR) optical mechanics for LED package is proposed. Utilizing angle-dividing method the angle of
emitting distribution of LED chip was cut into several angular zones and then a light-collimating
curve surface with corresponding declined plane performing TIR for the collimated incident ray
was designed. Thereby, the light-deflected lens, consisting of multi pairs of collimating curve
surfaces and declined planes, can achieve wide-angle deflection of light emitting from LED chip.
The design rule and experiment results of the lens with optimization optical design are
demonstrated and discussed in this paper.
148
Abstract: Side-emitting LED (Light emitting diode) modulation lens is proposed here for
generating planar lighting source that can be applied in many fields like LCD backlight or general
lighting. The light emitted form the LED light source will be modulated by the proposed lens by the
mechanism of multi-refraction. The optical simulation tool ASAP was used during the design
procedure. Optimal lens dimension was designed to module 70 percent of the emitting energy to the
angle range from 70 degree to 110 degree, the angle was calculated from the normal direction of the
LED horizontal plane to the direction of the emitting light. The lens prototype was also fabricated
and the optical performance was measured to verify the simulation results. Finally, the comparison
between the optical simulation and the experiment performances is also disclosed.
152