Application of Taguchi Method and Anova Techniques to Maximize HVOF Spraying to WC-12Co

Văn Chien Dinh; Tuan Hai Nguyen; Khac Linh Nguyen

doi:10.4028/www.scientific.net/KEM.854.109

Paper Titles

Investigation of the Magnetic Nanoparticles Interaction on Inert Carriers
p.80

Using Optical Activation to Create Hydrogen and Hydrogen-Containing Gas Sensors
p.87

The Formation of Contrasting Nanofilms on a Metal Surface for Bar Coding
p.97

Thin Films of Nanocrystalline Vanadium Dioxide: Modification of the Properties, and Electrical Switching
p.103

Application of Taguchi Method and Anova Techniques to Maximize HVOF Spraying to WC-12Co
p.109

Studying Adhesion between a 67Ni18Cr5Si4B Alloy Powder Coating Produced with the High Velocity Oxygen Fuel Thermal Spray Method HVOF and a Substrate Surface of a Worn C45 Steel Shaft
p.117

Development of Flux for Protection of the Surface of Liquid-Metallic Low-Melting-Point Fusible Melt
p.126

Improving the Wear Resistance of Piston Rings of Internal Combustion Engines when Using Ion-Plasma Coatings
p.133

Investigation of Ni-Al Intermetallic Thin Films
p.140

HomeKey Engineering MaterialsKey Engineering Materials Vol. 854Application of Taguchi Method and Anova Techniques...

Application of Taguchi Method and Anova Techniques to Maximize HVOF Spraying to WC-12Co

Abstract:

The purpose of this study was to achieve a low-porosity HVOF (High velocity Oxygen Fuel) spray cover and to determine the effect of spray parameters on the porosity of the coating. The spray parameters studied include: Powder feed rate (A); Spray distance (B); Oxygen/Propane ratio to porosity of WC-12Co coating on 16Mn steel. Taguchi method and ANOVA (Analysis of variance) technique were used to optimize and analyze the effect of spray parameters. The results showed that the optimum spray parameters with A = 26 g/min, B = 0.2m, C = 5 for porosity smallest. Factor A has the greatest influence on porosity, followed by B and C. The experimental result is then compared to optimal results and the error is only 4.2 %. Hence, one can say that the optimal results are reliable and Taguchi method - ANOVA technique proved to be an effective solution to the optimization problem. Parameters for a WC-12Co coating with improved porosity on 16Mn steel substrate have been identified.

You might also be interested in these eBooks

Advanced Materials in Industrial and Environmental Engineering

View Preview

Info:

Periodical:

Key Engineering Materials (Volume 854)

Pages:

109-116

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.854.109

Citation:

Cite this paper

Online since:

July 2020

Authors:

Văn Chien Dinh*, Tuan Hai Nguyen, Khac Linh Nguyen

Keywords:

ANOVA, HVOF, Spray, Taguchi Method

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

Citation:

* - Corresponding Author

References

[1] V. V. Gabov, D. A. Zadkov, K. L. Nguyen, Features of elementary burst formation during cutting coals and isotropic materials with reference cutting tool of mining machines, Journal of Mining Institute, 236 (2019) 153.

DOI: 10.31897/pmi.2019.2.153

Google Scholar

[2] J. Stokes, Theory and Application of the High Velocity Oxygen-Fuel (HVOF) Thermal Spray Process, Journal of Thermal Spray Technology, 18(5-6) (2009) 753-768.

DOI: 10.1007/s11666-009-9309-2

Google Scholar

[3] D. A. Yungmeyster, R. Yu. Urazbakhtin, Rescue complex for coal mines, IOP Conference Series: Earth and Environmental Science, 87 (2017) 092032.

DOI: 10.1088/1755-1315/87/9/092032

Google Scholar

[4] H. Voggenreiter, H. Huber, H.-J. S. Pies, H. Baum, HVOF-Sprayed Alloy IN718 - The Influence of Process Parameters on the Microstructure and Mechanical Properties, in: Thermal Spray: A United Forum for Scientific and Technological Advances, C. C. Berndt (Ed.), ASM International, Materials Park, OH, 1997, pp.895-900.

DOI: 10.31399/asm.cp.itsc1997p0895

Google Scholar

[5] G. Taguchi, Introduction to Quality Engineering: Designing Quality into Products and Processes, (1986).

Google Scholar

[6] G. Taguchi, S. Konishi, Taguchi Methods, orthogonal arrays and linear graphs, tools for quality American supplier institute, American Supplier Institute, 1987, pp.8-35.

Google Scholar

[7] Senlin Xiao, Wanchen Sun, Jiakun Du, Guoliang Li, Application of CFD, Taguchi Method, and ANOVA Technique to Optimize Combustion and Emissions in a Light Duty Diesel Engine, Mathematical Problems in Engineering (2014) 502902.

DOI: 10.1155/2014/502902

Google Scholar

[8] S. Vignesh, K. Shanmugam, V. Balasubramanian, K. Sridhar, Identifying the optimal HVOF spray parameters to attain minimum porosity and maximum hardness in iron based amorphous metallic coatings, Defense Technology (2017) doi: 10.1016 / j.dt.2017.03 .001.

DOI: 10.1016/j.dt.2017.03.001

Google Scholar

[9] L. M. Grzesiak, V. Meganck, J. Sobolewski, B. Ufnalski, Genetic Algorithm for Parameters Optimization of ANN-based Speed Controller, in: EUROCON 2007 The International Conference on Computer as a Tool,, Warsaw, 2007, pp.1700-1705.

DOI: 10.1109/eurcon.2007.4400689

Google Scholar

[10] Jing Xue, Min Huang, Optimization of Plasma Spray Process VIA Orthogonal Test Design Method, SVM, and Improved PSO, International Journal of Materials, Mechanics and Manufacturing 5 (2017) 153-158.

DOI: 10.18178/ijmmm.2017.5.3.308

Google Scholar

[11] Pham Van Lieu, Studying the effect of some technological parameters on the quality of recovering the surface of complicated axial shapes worn by coating technology, University of Mining and Geology substances, (2016).

Google Scholar

[12] Nguyen Chi Bao, Study the effect of the flow and relative speed of the nozzle with details on the surface quality of spraying by high-speed gas thermal spraying technology - HVOF, University of Mining and Geology, (2017).

Google Scholar

[13] Standard of good quality structural carbon steel, TCVN 1766-75 (2009).

Google Scholar

[14] Test methods for build-up thermal spraying - JIS H 8664 (2004).

Google Scholar