Fine-Blanking Punch Edge Control by Chamfering and Plasma-Nitriding under Excessive Load Situation

Article Preview

Abstract:

A fine blanking (FB) has grown up as a manufacturing means to fabricate the precise automotive parts from the thick sheet metals. During this net-shaping process, each part product had fully burnished surfaces through a single stroke. The punch for this FB, were highly loaded enough to distort the punch edge and to deteriorate the cost competitiveness and sustainability. A chamfered SKH51 tool steel punch was designed by controlling the chamfer widths and angles. A massively nitrogen supersaturated SKH51 punch was also prepared to investigate its effect on the suppression of punch edge distortion. AISI304 stainless steel work was used to describe the variation of punch distortion and blank qualities with increasing the number of strokes.

You have full access to the following eBook

Info:

Periodical:

Materials Science Forum (Volume 1183)

Pages:

45-53

Citation:

Online since:

April 2026

Export:

Share:

Citation:

* - Corresponding Author

[1] K. Lange, F. Birzer, P. Hofel, A. Munkhoty, H. Singer, Cold Forming and Fineblanking, (1997) 5.

Google Scholar

[2] Q. Zheng, X. Zhuang, Z. Zhao, State-of-the-art and future challenge in fine-blanking technology. Production Engineering. 13 (2018) 61-70.

DOI: 10.1007/s11740-018-0839-7

Google Scholar

[3] R. G. Balijepalli, M. R. Begley, N. A. Fleck, R. M. McMeeking, E. Arzt, Numerical simulation of the edge stress singularity and the adhesion strength for compliant mushroom fibrils adhered to rigid substrates. Int. J. Solid Structures. 85-86 (2016) 160-171.

DOI: 10.1016/j.ijsolstr.2016.02.018

Google Scholar

[4] K. Fuchiwaki, M. Takeshita, Y. Matsumoto, T. Aizawa, Fine blanking punch edge control for life extension. Proc. JSTP (2021) 602.

Google Scholar

[5] K. Fuchiwaki, T. Aizawa, Enhancement of punch tool life in fine blanking by massive nitrogen supersaturation treatment. Proc. AWMFT and APSTP 2025 (2025, November; Kaohsiung, Taiwan) 211-212.

Google Scholar

[6] K. Fuchiwaki, T. Aizawa, Punch edge control for tool life extension and finer blanking. Mater. Trans. (2026) (in press).

Google Scholar

[7] A-R. Farghali, T. Aizawa, Nitrogen supersaturation process in the AISI420 martensitic stainless steels by low temperature plasma nitriding. ISIJ International 58 (3) (2018) 401-407.

DOI: 10.2355/isijinternational.isijint-2017-451

Google Scholar

[8] T. Aizawa, Low temperature plasma nitriding of austenitic stainless steels. Chapter 3 in Stainless steels and alloys. IntechOpen, London, UK (2019) 31–50.

DOI: 10.5772/intechopen.78365

Google Scholar

[9] T. Aizawa, Micro-/meso-structure control of multi-hostmetal alloys by massive nitrogen supersaturation. Materials 17, 1294 (2024) 1-13.

DOI: 10.3390/ma17061294

Google Scholar

[10] Y. Suzuki, T. Shiratori, M. Murakawa, M. Yang, Precision stamping process of metal micro gears. Procedia Manufacturing 15 (2018) 1445-1451.

DOI: 10.1016/j.promfg.2018.07.336

Google Scholar

[11] T. Kashi, N. Horikawa, T. Miyajima, A. Ueno, A. Sakaida, Y. Kawano, Y. Yamamoto, Fatigue strength of high-speed tool steel, JIS SKH51 with TiAlN/DLC nano-multilayered hard coating film. J. Jpn. Soc. Design Eng. 53 (1) (2018) 43-56.

DOI: 10.1007/s11665-022-06917-y

Google Scholar

[12] G. Claus, M. Weber, M. Demmler, Increase of lifetime for fine blanking tools. Procedia Eng. 183 (2017) 45-52.

DOI: 10.1016/j.proeng.2017.04.009

Google Scholar

[13] M. Sahli, X. Roizard, G. Colas, M. Assoul, L. Carpentier, P-H. Cornuault, S. Giampiccolo, J. P. Barbe, Modelling and numerical simulation of steel sheet fine blanking process. Procedia Manufacturing 50 (2020) 395-400.

DOI: 10.1016/j.promfg.2020.08.072

Google Scholar

[14] A. G. F. Araújo, M. Naeem, L. N. M. Araújo, T. H. C. Costa, K. H. Khan, J. C. Díaz-Guillén, J. Iqbal, M. S. Liborio, R. R. M. Sousa, Design, manufacturing and plasma nitriding of AISI-M2 steel forming tool and its performance analysis. J. Mater. Res. Technol. 9 (6) (2020) 14517-14527.

DOI: 10.1016/j.jmrt.2020.10.048

Google Scholar

[15] K. Dohda, M. Yamamoto, C. Hu, L. Dubar, K. F. Ehmann, Falling phenomena in metal forming. Friction 9 (2021) 665-685.

DOI: 10.1007/s40544-020-0430-z

Google Scholar

[16] A-R. Farghali, T. Aizawa, T. Yoshino, Microstructure/mechanical characterization of plasma nitrided fine-grain austenitic stainless steels at low temperature. J. Nitrogen 2 (2) (2021) 244-258.

DOI: 10.3390/nitrogen2020016

Google Scholar