Improvement of Wear and Corrosion Resistance of X46Cr13 Martensitic Stainless Steel by Cryogenic Treatment

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Abstract:

This study investigates the effect of deep cryogenic treatment on the tribological and electrochemical performance of X46Cr13 martensitic stainless steel, with a particular emphasis on the synergistic interaction between wear and corrosion and its microstructural origins. The material was subjected to conventional quenching and tempering and compared with heat treatment routes incorporating cryogenic processing. Hardness measurements, wear tests, and electrochemical characterization by Tafel polarization were combined with quantitative microstructural analysis. Cryogenic treatment induces a pronounced microstructural refinement through the transformation of retained austenite into martensite and the enhanced precipitation of fine chromium-rich carbides, predominantly M₂₃C₆ and M₇C₃. This process results in an increased carbide number density and a reduced average carbide area, leading to a more homogeneous carbide distribution within the martensitic matrix. The refined carbide population contributes to increased hardness and significantly improved wear resistance by effectively hindering plastic deformation and abrasive damage. Simultaneously, the stabilization of the martensitic matrix and the modified carbide–matrix interface promote the formation of a more uniform and stable passive film, improving corrosion resistance. The combined improvement in wear and corrosion behavior reduces the degradation rate under coupled mechanical and electrochemical loading, demonstrating a clear tribocorrosion synergy controlled by carbide characteristics. These findings highlight cryogenic treatment as an effective strategy for tailoring the microstructure of martensitic stainless steels to enhance their performance in aggressive and mechanically demanding environments.

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