Wear and Friction Behaviour of Stir-Cast Al7075 Metal Matrix Composites Reinforced with TiC Particles

Article Preview

Abstract:

The tribological behavior of an aluminum metal matrix composite with TiC particles was investigated in this study. Composite specimens were prepared using the stir casting method, with the weight percentage of TiC particles with 2.5% Experiments were designed employing the Taguchi technique, with applied load, sliding velocity and sliding distance considered as control parameters with varying levels. Wear rate and coefficient of friction were determined using a Magnum pin-on-disc machine. ANOVA was then applied to assess the impact of each factor on wear rate and coefficient of friction. The results showed a significant effect of TiC reinforcement weight percentage on both specific wear rate and coefficient of friction. Increasing TiC reinforcement led to enhanced wear resistance of the composite material. Mathematical models were subsequently developed via regression to predict specific wear rate and coefficient of friction.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volume 1195)

Pages:

101-113

Citation:

Online since:

June 2026

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2026 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] U. A. Dabade and Jadhav, "Experimental study of surface integrity of AL/SIC particulate metal–matrix composites in hot machining," Procedia CIRP, vol. 41, p.914–919, Jan. 2016.

DOI: 10.1016/j.procir.2016.01.024

Google Scholar

[2] M. R. Jadhav and U. A. Dabade, "Multi-Objective optimization in hot machining of AL/SICP metal matrix composites," IOP Conference Series Materials Science and Engineering, vol. 114, p.012122, Feb. 2016.

DOI: 10.1088/1757-899x/114/1/012122

Google Scholar

[3] M. R. Jadhav and U. A. Dabade, "Modelling and Simulation of Al/SiCp MMCs During Hot Machining," Proceedings of the ASME 2016 International Mechanical Engineering Congress and Exposition, Nov. 2016.

DOI: 10.1115/imece2016-66071

Google Scholar

[4] M. R. Jadhav, D. S. Patil, P. V. Mulik, S. P. Patil, and P. S. Mane, "Surface Roughness and Tool Wear Analysis While Turning Al/SiCp Metal Matrix Composites," Manufacturing Technology Today, vol. 19, no. 12, p.3–8, Dec. 2020, [Online]. Available:.

Google Scholar

[5] Y.-H. Cho, J.-M. Lee, H.-J. Kim, J.-J. Kim, and S.-H. Kim, "Feasible process for producing in situ Al/TiC composites by combustion reaction in an Al melt," Metals and Materials International, vol. 19, no. 5, p.1109–1116, Aug. 2013.

DOI: 10.1007/s12540-013-5028-9

Google Scholar

[6] S. Kumar, A. Kumar, and C. Vanitha, "Corrosion behaviour of Al 7075 /TiC composites processed through friction stir processing," Materials Today Proceedings, vol. 15, p.21–29, Jan. 2019.

DOI: 10.1016/j.matpr.2019.05.019

Google Scholar

[7] S. Jerome, B. Ravisankar, P. K. Mahato, and S. Natarajan, "Synthesis and evaluation of mechanical and high temperature tribological properties of in-situ Al–TiC composites," Tribology International, vol. 43, no. 11, p.2029–2036, Jun. 2010.

DOI: 10.1016/j.triboint.2010.05.007

Google Scholar

[8] A.Kumar, M. M. Mahapatra, and P. K. Jha, "Fabrication and Characterizations of Mechanical Properties of Al-4.5%Cu/10TiC Composite by <i>In-situ</i> Method," Journal of Minerals and Materials Characterization and Engineering, vol. 11, no. 11, p.1075–1080, Jan. 2012.

DOI: 10.4236/jmmce.2012.1111113

Google Scholar

[9] A.M. Rejil, I. Dinaharan, S. J. Vijay, and N. Murugan, "Microstructure and sliding wear behavior of AA6360/(TiC+B4C) hybrid surface composite layer synthesized by friction stir processing on aluminum substrate," Materials Science and Engineering A, vol. 552, p.336–344, May 2012.

DOI: 10.1016/j.msea.2012.05.049

Google Scholar

[10] Baradeswaran and A. E. Perumal, "Study on mechanical and wear properties of Al 7075/Al2O3/graphite hybrid composites," Composites Part B Engineering, vol. 56, p.464–471, Aug. 2013.

DOI: 10.1016/j.compositesb.2013.08.013

Google Scholar

[11] S. Suraya, S. Sulaiman, A. Munira, and A. A. Fazilah, "Effect of TIC particulates on the microstructure and mechanical properties of Aluminium-Based metal matrix composite," Advanced Materials Research, vol. 903, p.145–150, Feb. 2014.

DOI: 10.4028/www.scientific.net/amr.903.145

Google Scholar

[12] E. Ghasali, R. Yazdani-Rad, K. Asadian, and T. Ebadzadeh, "Production of Al-SiC-TiC hybrid composites using pure and 1056 aluminum powders prepared through microwave and conventional heating methods," Journal of Alloys and Compounds, vol. 690, p.512–518, Aug. 2016.

DOI: 10.1016/j.jallcom.2016.08.145

Google Scholar

[13] M. Sambathkumar, P. Navaneethakrishnan, K. Ponappa, and K. S. K. Sasikumar, "Mechanical and corrosion behavior of AL7075 (Hybrid) metal matrix composites by two step stir casting process," Latin American Journal of Solids and Structures, vol. 14, no. 2, p.243–255, Feb. 2017.

DOI: 10.1590/1679-78253132

Google Scholar

[14] V. R. Rao, N. Ramanaiah, and M. M. M. Sarcar, "Dry sliding wear behavior of TIC-AA7075 Metal Matrix Composites," International Journal of Applied Science and Engineering, vol. 14, no. 1, p.27–37, Oct. 2015.

Google Scholar

[15] K. R. Kumar, K. Kiran, and V. S. Sreebalaji, "Micro structural characteristics and mechanical behaviour of aluminium matrix composites reinforced with titanium carbide," Journal of Alloys and Compounds, vol. 723, p.795–801, Jun. 2017.

DOI: 10.1016/j.jallcom.2017.06.309

Google Scholar

[16] U. Pandey, R. Purohit, P. Agarwal, S. K. Dhakad, and R. S. Rana, "Effect of TiC particles on the mechanical properties of aluminium alloy metal matrix composites (MMCs)," Materials Today Proceedings, vol. 4, no. 4, p.5452–5460, Jan. 2017.

DOI: 10.1016/j.matpr.2017.05.057

Google Scholar

[17] J. I. Harti, T. B. Prasad, M. Nagaral, P. Jadhav, and V. Auradi, "Microstructure and dry sliding wear behaviour of AL2219-TIC composites," Materials Today Proceedings, vol. 4, no. 10, p.11004–11009, Jan. 2017.

DOI: 10.1016/j.matpr.2017.08.058

Google Scholar

[18] N. B. Krishna, P. Unnikrishnan, and S. Ilangovan, "A study on the effects of process parameters on the wear characteristics of AL 7075 alloy with zircon and graphite reinforcement," Materials Today Proceedings, vol. 24, p.483–489, Jan. 2020.

DOI: 10.1016/j.matpr.2020.04.300

Google Scholar

[19] U. Pandey, R. Purohit, P. Agarwal, and S. K. Singh, "Study of Fabrication, Testing and Characterization of Al/TiC Metal Matrix Composites through different Processing Techniques," Materials Today Proceedings, vol. 5, no. 2, p.4106–4117, Jan. 2018.

DOI: 10.1016/j.matpr.2017.11.671

Google Scholar

[20] S. A. Kumar, A. P. Kumar, B. B. Naik, and B. Ravi, "Production and investigation on Mechanical Properties of TiC reinforced Al7075 MMC," Materials Today Proceedings, vol. 5, no. 9, p.17924–17929, Jan. 2018.

DOI: 10.1016/j.matpr.2018.06.121

Google Scholar

[21] V. A. Popov, M. Burghammer, M. Rosenthal, and A. Kotov, "In situ synthesis of TiC nano-reinforcements in aluminum matrix composites during mechanical alloying," Composites Part B Engineering, vol. 145, p.57–61, Feb. 2018.

DOI: 10.1016/j.compositesb.2018.02.023

Google Scholar

[22] J. Mohapatra, S. Nayak, and M. M. Mahapatra, "Mechanical and tribology properties of Al-4.5%Cu-5%TiC metal matrix composites for light-weight structures," International Journal of Lightweight Materials and Manufacture, vol. 3, no. 2, p.120–126, Oct. 2019.

DOI: 10.1016/j.ijlmm.2019.09.004

Google Scholar

[23] N.E. Udoye, A.O. Inegbenebor, and O.S. I. Fayomi, "The Study on Improvement of Aluminium Alloy For Engineering Application: A Review," journal-article, Mar. 2019. [Online]. Available: http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=10&IType=3.

Google Scholar

[24] P. Samal, P. R. Vundavilli, A. Meher, and M. M. Mahapatra, "Fabrication and mechanical properties of titanium carbide reinforced aluminium composites," Materials Today Proceedings, vol. 18, p.2649–2655, Jan. 2019.

DOI: 10.1016/j.matpr.2019.07.125

Google Scholar

[25] S. Atla and P. L. Kaujala, "Investigation of graphite effect on the mechanical and tribological properties of Al 7075-SiC-graphite hybrid metal matrix composites," Tribologia - Finnish Journal of Tribology, vol. 37, no. 1−2, Oct. 2020.

DOI: 10.30678/fjt.82667

Google Scholar

[26] E. Agrawal and V. Tungikar, "Study on tribological properties of Al-TiC composites by Taguchi method," Materials Today Proceedings, vol. 26, p.2242–2247, Jan. 2020.

DOI: 10.1016/j.matpr.2020.02.486

Google Scholar

[27] Dr. K. Periasamy, Mr. N. Sivashankar, Chandrakumar, and Dr. R. Viswanathan, "Measurement of friction and wear in aluminum alloy AL7075/SIC & GR processed by friction stir method," International Journal of Innovative Technology and Exploring Engineering, vol. 9, no. 3, p.278–281, Jan. 2020.

DOI: 10.35940/ijitee.c8480.019320

Google Scholar

[28] S. Arunkumar, R. Ashokkumar, M. S. Sundaram, K. M. SukethKanna, and S. Vigneshwara, "Optimization of wear behaviour of Al7075 hybrid metal matrix composites using Taguchi approach," Materials Today Proceedings, vol. 33, p.570–577, Jan. 2020.

DOI: 10.1016/j.matpr.2020.05.453

Google Scholar

[29] S. Suresh, G. H. Gowd, and M. L. S. Devakumar, "Wear behavior of Al 7075/Al2O3/SiC Hybrid NMMC's by Stir Casting Method," Materials Today Proceedings, vol. 24, p.261–272, Jan. 2020.

DOI: 10.1016/j.matpr.2020.04.275

Google Scholar

[30] S. Kumar, A.K. Mishra,"Mechanical & Tribological Behaviors of Aluminium Metal Matrix / Hybrid Metal Matrix Composites: A Review," JOURNAL OF CRITICAL REVIEWS, vol. 5, no. 15, p.1015–1032, 2019.

Google Scholar

[31] P. P. Ikubanni, M. Oki, A. A. Adeleke, and O. O. Agboola, "Optimization of the tribological properties of hybrid reinforced aluminium matrix composites using Taguchi and Grey's relational analysis," Scientific African, vol. 12, p. e00839, Jul. 2021.

DOI: 10.1016/j.sciaf.2021.e00839

Google Scholar

[32] H. S. M. P, J. V, G. Bharathiraja, and K. Palani, "Investigations on mechanical and wear behaviour of graphene and zirconia reinforced AA6061 hybrid nanocomposites using ANN and Sugeno-type fuzzy inference systems," Materials Research Express, vol. 9, no. 11, p.115002, Oct. 2022.

DOI: 10.1088/2053-1591/ac9c86

Google Scholar

[33] V. K. Selvaraj, S. Jeyanthi, R. Thiyagarajan, M. Senthil Kumar, L. Yuvaraj, P. Ravindran,D. M. Niveditha, and Y. B. Gebremichae, "Experimental analysis and optimization of tribological properties of Self-Lubricating Aluminum hybrid nanocomposites using the Taguchi approach," Advances in Materials Science and Engineering, vol. 2022, p.1–13, Oct. 2022.

DOI: 10.1155/2022/4511140

Google Scholar

[34] B. Golla, M. B. Pasha, R. N. Rao, S. Ismail, and M. Gupta, "Influence of TiC Particles on Mechanical and Tribological Characteristics of Advanced Aluminium Matrix Composites Fabricated through Ultrasonic-Assisted Stir Casting," Crystals, vol. 13, no. 9, p.1360, Sep. 2023.

DOI: 10.3390/cryst13091360

Google Scholar

[35] M. Yunus and R. Alfattani, "Assessment of Mechanical and Tribological Behavior of AA6061 Reinforced with B4C and Gr Hybrid Metal Matrix Composites," Coatings, vol. 13, no. 9, p.1653, Sep. 2023.

DOI: 10.3390/coatings13091653

Google Scholar