Influence of Long Heat Treatments on Hardness and Tribological Behaviour of HVOF Sprayed WC-CoCr and Cr3C2-25NiCr Coatings

Article Preview

Abstract:

Thermally sprayed tungsten and chromium carbide-based coatings are widely applied in several industrial applications and in harsh environments where the tribological resistance is required, such as in many components for oil &gas or petrochemical industries. The microstructural stability of the coatings is a key feature for improving the working life of components exposed at high temperature during service. While WC and Cr3C2-based coatings are known to be suitable materials for low and high temperature, respectively, there is the need to know their behavior at intermediate temperature to make a proper selection in these cases. In the present study two different coatings, WC-10Co-4Cr and Cr3C2-25NiCr, were deposited by HVOF and analyzed comparing the as received conditions with the aged conditions after isothermal treatments. The effect of aging at temperatures in the range 250-400°C was evaluated focusing on hardness behaviour in function of aging time and temperature. Furthermore, wear tests measurements were performed, before and after aging, for evaluating the exposure effect on the tribological properties of both coatings.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

1612-1617

Citation:

Online since:

November 2016

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2017 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] J.K.N. Murthy, B. Venkataraman, Surface & Coatings Technology 200 (2006) pp.2642-2652.

Google Scholar

[2] Q. Wang, Luoxing Li, G. Yang, X. Zhao, Z. Ding, Surf. Coat. Technol. 206 (2012) p.4000–4010.

Google Scholar

[3] Microstructural Examination of HVOF Chromium Carbide Coatings for High-Temperature Applications, Journal of Thermal Spray Technology Volume 5(4) December 1996, pp.483-489.

DOI: 10.1007/bf02645280

Google Scholar

[4] M. Jafari, M.H. Enayati, M. Salehi, S.M. Nahvi, C.G. Park, Comparison between oxidation kinetics of HVOF sprayed WC–12Co and WC–10Co–4Cr coatings, Int. Journal of Refractory Metals and Hard Materials 41 (2013) 78–84.

DOI: 10.1016/j.ijrmhm.2013.02.006

Google Scholar

[5] S. Matthews, B. James, and M. Hyland, The Effect of Heat Treatment on the Oxidation Mechanism of Blended Powder Cr3C2-NiCr Coatings, Journal of Thermal Spray Technology, Journal of Thermal Spray Technology Volume 19(1-2) January 2010 pp.119-127.

DOI: 10.1007/s11666-009-9381-7

Google Scholar

[6] S. Matthews, B. James, M. Hyland, High temperature erosion–oxidation of Cr3C2–NiCr thermal spray coatings under simulated turbine conditions, Corrosion Science 70 (2013) 203–211.

DOI: 10.1016/j.corsci.2013.01.030

Google Scholar

[7] Y. Ding, T. Hussain, D. G. McCartney High-temperature oxidation of HVOF thermally sprayed NiCr–Cr3C2 coatings: microstructure and kinetics, J. Mater. Sci. 50 (2015) p.6808–6821.

DOI: 10.1007/s10853-015-9238-z

Google Scholar

[8] J.M. Guilemany, J.M. Miguel, S. Vizcaıno, C. Lorenzana, J. Delgado, J. Sanchez, Role of heat treatments in the improvement of the sliding wear properties of Cr3C2–NiCr coatings, Surface and Coatings Technology 157 (2002) 207–213.

DOI: 10.1016/s0257-8972(02)00148-2

Google Scholar

[9] G. Bolelli, L.M. Berger, T. Borner, H. Koivuluoto, L. Lusvarghi, C. Lyphout, N. Markcsan, V. Matikainen, P. Nyle, P. Sassatelli, R. Trache, P. Vuoristo, Tribology of HVOF- and HVAF-sprayedWC–10Co4Cr hardmetal coatings: A comparative assessment, Surface & Coatings Technology 265 (2015).

DOI: 10.1016/j.surfcoat.2015.01.048

Google Scholar

[10] S. Matthews, M. Hyland, B. James, Microhardness variation in relation to carbide development in heat treated Cr3C2–NiCr thermal spray coatings, Acta Materialia 51 (2003) 4267–4277.

DOI: 10.1016/s1359-6454(03)00254-4

Google Scholar

[11] U. Selvadurai, P. Hollingsworth, I. Baumann, B. Hussong, W. Tillmann, S. Rausch, D. Biermann, Influence of the handling parameters on residual stresses of HVOF-sprayed WC-12Co coatings Surf. Coat. Technol. 268 (2015) p.30–35.

DOI: 10.1016/j.surfcoat.2014.11.055

Google Scholar

[12] E. Smazalova and Houdkova, Comparative study of fretting behaviours of HVOF-sprayed coatings and high temperature, Metal 2015 Conference Brno, Czech Republic.

Google Scholar