Development of Capillary Tube Production Technology

Article Preview

Abstract:

A manufacturing process was developed using an electric through-type furnace for capillary tubes used for single-use injection syringes. The process flow diagram consisting of a number of sequential steps and tube heat treatment conditions in protective atmosphere of pure hydrogen providing also for the tube purging with inert gas were considered. The electric furnace installed capacity and heating element dimensions were found as a result of the thermotechnical calculations. Industry research was carried out with a view to optimize the annealing process of capillary tubes in the electric furnace. A choice of material for the muffle fabrication was justified. Temperature fields inside the muffles were evaluated. The optimal flow of protective gas and the maximum allowable flow of purging gas in the form of nitrogen and argon were determined. Mechanical properties were studied for tubes (stocks), welded at the medical goods fabrication plant in Tumen and fabricated at the Pervouralsky Novotrubny Plant. Test data were obtained for optimal rates of tube movement in the furnace, allowing production of capillary tubes, acceptable for medical needle fabrication after annealing. It was demonstrated that capillary tube heat treatment, ensuring the required condition of both outside and inside surfaces, as well as required mechanical properties, is possible with the use of nitrogen as protective (instead of hydrogen) and purging gases. At that probability of better tube surface condition significantly grows.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

362-367

Citation:

Online since:

February 2019

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2019 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] B.М. Sobolev, U.N. Mansurov, Hine Vin Zo, S.B. Marjin, Calculations for Melting and Heating Furnaces, Komsomolsk-on-Amur: Federal State Budget-Funded Educational Institution of Higher Professional Education Komsomolsk-on-Amur State Technical University, (2015).

DOI: 10.17084/2012.iii-1(11).13

Google Scholar

[2] U.D. Koryagin, Heat and Electrical Calculations for Thermal Furnaces, Chlyabinsk: South Ural State University Publishing House, (2005).

Google Scholar

[3] V.Ya. Dzurer, Heat Engineering and Furnace Thermal Performance, Мoscow: Lan, (2016).

Google Scholar

[4] А.А. Shulpin, Electric Calculations for Resistance Furnace Heating Elements, Ivanovo: Ivanovo State Energy University, (2011).

Google Scholar

[5] L.S. Katsevich, Heat Transfer Theory and Heat Calculations for Electric Furnaces, М.: Energy, (1977).

Google Scholar

[6] S.B. Vasilieva, М.М. Genkina, V.L. Gusovsky, etc., Calculations for Heating and Thermal Furnaces. Reference Book, Мoscow: Metallurgy, (1983).

Google Scholar

[7] Е.I. Kazantsev, Industrial Furnaces: Reference Manual for Calculations and Design, Мoscow: Metallurgy, (1991).

Google Scholar

[8] B.F. Zobnin, М.D. Kazyaev, B.I. Kitaev, etc., Thermotechnical Calculations for Metallurgical Furnaces, Мoscow: Metallurgy,(1982).

Google Scholar

[9] S.К. Averin, E.М. Goldfarb, А.F. Kravtsov, etc., Calculations for Heating Furnaces, Kiev: Technika Publishing House, (1969).

Google Scholar

[10] G.К. Rubin, Rapid Heating Electric Furnaces, Мoscow: Energy, (1969).

Google Scholar

[11] B.P. Yur'ev, V.А. Goltsev, V.I. Matukhin, О.V. Matukhin, О.U. Sheshukov, Heat Transfer Property Determination for Metallurgical Production Materials, Yekaterinburg: Ural Publishing and Printing Center, JSC, (2014).

Google Scholar

[12] V.S. Shvydky, B.P. Yur'ev, Yu.G. Yaroshenko, V.I. Matukhin, Physics. Thermal Conductivity. Convection, Yekaterinburg: Ural Federal University. (2010).

Google Scholar

[13] V.S. Shvykdy, B.P. Yur'ev, Yu.G. Yaroshenko, V.I. Matukhin, Physics. Radiative Heat Transfer, Yekaterinburg: Ural Federal University. (2011).

Google Scholar

[14] N.М. Pultsin, Titanium Interaction with Gasses, Мoscow: Metallurgy, (1969).

Google Scholar

[15] Database of Steel and Alloy / edited by А.S. Zubchenko, Мoscow: Engineering, (2003).

Google Scholar

[16] S.G. Glazunov, Production and Evaluation of Some Titanium Alloys, Мoscow, Oborongiz, (1961).

Google Scholar

[17] I.I. Kornilov, Titanium, Мoscow: Science, (1975).

Google Scholar

[18] I.I. Novikov, Metal Heat Treatment Theory, Мoscow.: Metallurgy, (1978).

Google Scholar

[19] U. Tsvinker, Titanium and Its Alloys, Мoscow: Metallurgy, (1979).

Google Scholar

[20] V.А. Garmata, А.N. Petrunko, N.V. Galitsky, N.V. Olesov, R.А. Sandler, Titanium, Мoscow: Metallurgy, (1983).

Google Scholar