The Formation of Columnar YSZ Ceramic Layer on Graphite by PS-PVD Method for Metallurgical Applications

Abstract:

In the article first tests of production of YSZ ceramic coatings using PS-PVD method on graphite were presented. The influence of hydrogen addition on structure and morphology of columns was analyzed. It was shown that width of the columns increased with the increase of hydrogen content in the plasma. The presence of re-solidified oxide vapors between ceramic columns was observed. The obtained results showed the possibility of using of YSZ ceramic layer as a protective layer for metallurgical applications.

• Periodical: Solid State Phenomena (Volume 320)
• Pages: 49-54
• DOI: https://doi.org/10.4028/www.scientific.net/SSP.320.49
• Online since: June 2021
• Authors: Marek Poręba, Tadeusz Kubaszek, Marek Goral*, Barbara Kościelniak, Kamil Gancarczyk, Marcin Drajewicz
• Keywords: Ceramic Coating, Graphite, PS-PVD, YSZ

References

[1] M. Hu, K. Li, H. Li, T. Feng, L. Li, Influence of β-SiC on the microstructures and thermal properties of SiC coatings for C/C composites, Surf. & Coat. Techn. 304 (2016) 188-194. http://dx.doi.org/10.1016/j.surfcoat.2016.07.010.

DOI: 10.1016/j.surfcoat.2016.07.010

[2] J.P. Zhang, Q.G. Fu, H.J. Li, G.D. Sun, C. Sun, X.Y. Nan, S.F. Li, L. Liu, Ablation behavior of Y2SiO5/SiC coating for C/C composites under oxyacetylene torch, Corr. Sci. 87 (2014) 472-478. http://dx.doi.org/10.1016/j.corsci.2014.07.008.

DOI: 10.1016/j.corsci.2014.07.008

[3] Q.G. Fu, H.J. Li, X.H. Shi, X.L. Liao, K.Z. Li, Huang Min, Microstructure and anti-oxidation property of CrSi2–SiC coating for carbon/carbon composites, Appl. Surf. Sci. 252 (2006) 3475-3480. http://dx.doi.org/10.1016/j.apsusc.2005.05.018.

DOI: 10.1016/j.apsusc.2005.05.018

[4] P. Wang, H. Li, J. Sun, R. Yuan, L. Zhang, Y. Zhang, T. Li, The effect of HfB2 content on the oxidation and thermal shock resistance of SiC coating, Surf. & Coat. Techn. 339 (2018) 124-131. https://doi.org/10.1016/j.surfcoat.2018.02.029.

DOI: 10.1016/j.surfcoat.2018.02.029

[5] Q.G. Fu, H.J Li, Y.J. Wang, K.Z. Li, H. Wu, A Si–SiC oxidation protective coating for carbon/carbon composites prepared by a two-step pack cementation, Ceramics International. 35 (2009) 2525-2529. https://doi.org/10.1016/j.ceramint.2009.01.005.

DOI: 10.1016/j.ceramint.2009.01.005

[6] X. Ren, H. Lin, Y. Chu, K. Li, Q. Fu, ZrB2–SiC gradient oxidation protective coating for carbon/carbon composites, Ceramics International 40 (2014) 7171-7176. http://dx.doi.org/10.1016/j.ceramint.2013.12.055.

DOI: 10.1016/j.ceramint.2013.12.055

[7] B. Zhang, J. Huang, H. Ouyang, L. Cao, C. Li, A mullite oxidation protective coating on SiC coated carbon/carbon composites by hot dipping, Ceramics International. 42 (2016) 17932-17935. http://dx.doi.org/10.1016/j.ceramint.2016.08.044.

DOI: 10.1016/j.ceramint.2016.08.044

[8] Y. Jiang, T. Liu, H. Rua, W. Wang, C. Zhang, X. Yuea, Ultra-high-temperature ceramic TaB2-SiC-Si coating by impregnation and in-situ reaction method to prevent graphite materials from oxidation and ablation, Ceramics International. 45 (2019) 6541-6551. https://doi.org/10.1016/j.ceramint.2018.12.148.

DOI: 10.1016/j.ceramint.2018.12.148

[9] X. Ren, H. Li, Q. Fu, Y. Chu, K. Li, aB2–SiC–Si multiphase oxidation protective coating for SiC-coated carbon/carbon composites, Journal of the European Ceramic Society. 33 (2013) 2953-2959. http://dx.doi.org/10.1016/j.jeurceramsoc.2013.06.028.

DOI: 10.1016/j.jeurceramsoc.2013.06.028

[10] L. Wang, Q. Fu, F. Zhao, Z. Zhao, Constructing self-healing ZrSi2-MoSi2 coating for C/C composites with enhanced oxidation protective ability, Surface & Coatings Technology. 347 (2018) 257-269. https://doi.org/10.1016/j.surfcoat.2018.05.002.

DOI: 10.1016/j.surfcoat.2018.05.002

[11] F. Liua, H. Lia, S. Gua, X. Yaoa, Q. Fu, Effect of Y2O3 on the oxidation properties of ZrSi2/SiC coating prepared by T SAPS on the carbon-carbon composites, Cer. Int. 44 (2018) 15065-15071. https://doi.org/10.1016/j.ceramint.2018.05.138.

DOI: 10.1016/j.ceramint.2018.05.138

[12] Y. Jia, H. Li, Q. Fu, J. Sun, A ZrC-SiC/ZrC-LaB6/ZrC multilayer ablation resistance coating for SiC-coated carbon/carbon composites, Surf. and Coat. Techn. 309 (2017) 545-553. https://doi.org/10.1016/j.surfcoat.2016.12.010.

DOI: 10.1016/j.surfcoat.2016.12.010

[13] M. Goral, S. Kotowski, J. Sieniawski, The technology of plasma spray physical vapour deposition, High Temp. Mat. and Proc. 32(1) (2013) 33-39. https://doi.org/10.1515/htmp-2012-0051.

DOI: 10.1515/htmp-2012-0051

[14] M. Góral, R. Swadźba, T. Kubaszek, TEM investigations of TGO formation during cyclic oxidation in two- and three-layered Thermal Barrier Coatings produced using LPPS, CVD and PS-PVD methods, Surf. and Coat. Techn., 394 (2020) 125875. https://doi.org/10.1016/j.surfcoat.2020.125875.

DOI: 10.1016/j.surfcoat.2020.125875

[15] M. Goral, M. Pytel, M. Drajewicz, The formation of TBCs using LPPS, CVD and PS-PVD methods on CMSX-4 single-crystal nickel superalloy, Sol. St. Phen, 227 (2015) 317-320. https://doi.org/10.4028/www.scientific.net/SSP.227.317.

DOI: 10.4028/www.scientific.net/ssp.227.317

[16] W. He, G. Mauer, M. Gindrat, R. Wäger, R, Vaßen, Investigations on the nature of ceramic deposits in plasma spray–physical vapor deposition. J. Therm. Spray. Tech, 26 (2017) 83-92. https://doi.org/10.1007/s11666-016-0513-6.

DOI: 10.1007/s11666-016-0513-6

[17] B. Zhang, L. Wei, L. Gao, H. Guo, H. Xu, Microstructural characterization of PS-PVD ceramic thermal barrier coatings with quasi-columnar structures, Surf. Coat., Tech. 311 (2019) 199-205. https://doi.org/10.1016/j.surfcoat.2016.12.117.

DOI: 10.1016/j.surfcoat.2016.12.117

[18] F. Liu, M. Liu, J. Mao, Z. Deng, J. Ma, C. Deng, D. Zeng, Influence of H 2 Flow Rate on Structure and Erosion Resistance of Thermal Barrier Coatings Prepared by Plasma Spray-Physical Vapor Deposition, Chin. Jour. of Mat. Res. 32(9) (2018) 641-646. https://doi.org/10.11901/1005.3093.2017.347.

DOI: 10.1007/s12598-018-1041-y