Numerical Simulation-Based Design of Conductive Polymer Composites

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Abstract:

This work presents a simulation-driven approach for designing patterned flexible sensors based on laser-induced porous carbon composites. By implementing a large-deformation electromechanical coupling model into ABAQUS via a user subroutine, we efficiently predicted strain-dependent conductivity. High-throughput simulations were conducted to evaluate serpentine structures with varying geometric parameters. Key performance indicators—linearity, sensitivity, and directional selectivity—were assessed, and Pareto-optimal solutions were identified to enable multi-objective optimization. Compared to experimental trials, this method reduces design time by over 90%. The proposed framework offers a rapid and generalizable strategy for optimizing high-performance flexible sensors with anisotropic electromechanical properties.

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Solid State Phenomena (Volume 381)

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9-14

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December 2025

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© 2025 Trans Tech Publications Ltd. All Rights Reserved

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