On the Surface Quality of Incrementally Formed Niobium Sheets

Article Preview

Abstract:

Incremental sheet forming is a viable method for manufacturing highly customized components from non-conventional materials. Among these, niobium is a metal of growing interest due to its potential in various technological applications. In this experimental study, the incremental forming of high-purity annealed niobium sheets was investigated, with particular attention given to the surface finish of the formed parts. To this end, the surface morphology of the components, specifically fixed wall conical frusta, and the forming forces were analyzed. The results indicate that, despite the material’s notable formability, the incrementally formed niobium surfaces exhibit poor quality. This is attributed to the unique properties of niobium, suggesting that the development of surface treatment strategies is advisable to improve this aspect.

You have full access to the following eBook

Info:

* - Corresponding Author

[1] R. Ruber, Reducing field emission in superconducting cavities with ozone, Phys. Rev. Accel. Beams 27 (2024) 122001.

DOI: 10.1103/PhysRevAccelBeams.27.122001

Google Scholar

[2] T.R. Bieler, N.T. Wright, F. Pourboghrat, C. Compton, K.T. Hartwig, D. Baars, A. Zamiri, S. Chandrasekaran, P. Darbandi, H. Jiang, E. Skoug, S. Balachandran, G.E. Ice, W. Liu, Physical and mechanical metallurgy of high purity Nb for accelerator cavities, Phys. Rev. ST Accel. Beams 031002 (2010) 1-13.

DOI: 10.1103/PhysRevSTAB.13.031002

Google Scholar

[3] I. Zaytseva, A. Abaloszew, B.C. Camargo, Y. Syryanyy, M.Z. Cieplak, Upper critical field and superconductor-metal transition in ultrathin niobium films, Sci. Rep. 10 (2020) 1-10.

DOI: 10.1038/s41598-020-75968-9

Google Scholar

[4] A. Ermakov, I. Jelezov, X. Singer, W. Singer, G.B. Viswanathan, V. Levit, H.L. Fraser, H. Wen, M. Spiwek, Physical properties and structure of large grain/single crystal niobium for superconducting RF cavities, J. Phys. Conf. Ser. 97 (2008) 012014.

DOI: 10.1088/1742-6596/97/1/012014

Google Scholar

[5] M. Olsson, H. Persson, V. Bushlya, J.-E. Ståhl, Surface roughness and sub-surface deformation measurements in machining of niobium, Procedia CIRP 71 (2018) 413-417.

DOI: 10.1016/j.procir.2018.05.058

Google Scholar

[6] C. Gao, Y. Ma, L.-Z Tang, P. Wang, X. Zhang, Microstructural evolution and mechanical behavior of friction spot welded 2198-T8 Al-Li alloy during aging treatment, Mater. Des. 115 (2017) 224-230.

DOI: 10.1016/j.matdes.2016.11.045

Google Scholar

[7] P. Kneisel, G. Ciovati, P. Dhakal, K. Saito, W. Singer, X. Singer, G.R. Myneni, Review of ingot niobium as a material for superconducting radiofrequency accelerating cavities, Nucl. Instruments Methods Phys. Res. Sect. A Accel Spectrometers, Detect. Assoc. Equip. 774 (2015) 133-150.

DOI: 10.1016/j.nima.2014.11.083

Google Scholar

[8] K.K. Kakulite, B. Kandasubramanian Rudiment of 'galling: Tribological phenomenon' for engineering components in aggregate with the advancement in functioning of the anti-galling coatings, Surf. Interfaces 17 (2019) 100383.

DOI: 10.1016/j.surfin.2019.100383

Google Scholar

[9] M.K. Agrawal, P. Singh, P. Mishra, R.K. Deb, K.A. Mohammed, S. Kumar, G. Kumar, A brief review on the perspective of a newer incremental sheet forming technique and its usefulness, Adv. Mater. Process. Technol. 10 (2024) 506-516. https://doi.org/10.1080/2374068X.2023. 2168288.

DOI: 10.1080/2374068x.2023.2168288

Google Scholar

[10] J. Jeswiet, F. Micari, G. Hirt, A. Bramley, J. Duflou, J. Allwood, Asymmetric single point incremental forming of sheet metal. CIRP Ann. 54 2005 88-114.

DOI: 10.1016/S0007-8506(07)60021-3

Google Scholar

[11] G. Ambrogio, L. Filice, G.L. Manco, Warm incremental forming of magnesium alloy AZ31, CIRP Ann. 57 (2008). 257-260.

DOI: 10.1016/J.CIRP.2008.03.066

Google Scholar

[12] A. Formisano, A. Astarita, L. Boccarusso, F. Capece Minutolo, L. Carrino, M. Durante, A. Langella, A. Squillace, Formability evaluation of grade 1 titanium sheets depending on the temperature by FE analyses, Key Eng. Mater. 651–653 (2015) 1054-1059.

DOI: 10.4028/www.scientific.net/KEM.651-653.1054

Google Scholar

[13] A. Formisano, M. Durante, L. Boccarusso, A. Astarita, The influence of thermal oxidation and tool-sheet contact conditions on the formability and the surface quality of incrementally formed grade 1 titanium thin sheets, Int. J. Adv. Manuf. Technol. 93 (2017) 3723-3732.

DOI: 10.1007/s00170-017-0805-0

Google Scholar

[14] A. Formisano, A. Astarita, L. Boccarusso, M. Garlasché, M. Durante, Formability and surface quality of non-conventional material sheets for the manufacture of highly customized components, Int. J. Mater. Form. 15 (2022) 17.

DOI: 10.1007/s12289-022-01663-x

Google Scholar

[15] I. Beșliu-Băncescu, L. Slătineanu, O. Dodun, G. Nagîț, Influence of lubrication and cooling on the quality of single-point incremental forming parts of polycarbonate sheets, J. Manuf. Mater. Process. 5 (2021) 75.

DOI: 10.3390/JMMP5030075

Google Scholar

[16] A. Formisano, L. Boccarusso, D. De Fazio, M. Durante, Effects of toolpath on defect phenomena in the incremental forming of thin polycarbonate sheets, Int. J. Adv. Manuf. Technol. 133 (2024) 4957-4966.

DOI: 10.1007/s00170-024-14047-z

Google Scholar

[17] M. Durante, A. Formisano, F. Lambiase, Incremental forming of polycarbonate sheets, J. Mater. Process. Technol. 253 (2018) 57-63.

DOI: 10.1016/j.jmatprotec.2017.11.005

Google Scholar