Advanced Materials Research Vol. 411

Abstract: The parameters of joint parts must be included in the finite element model of a whole grinding machine. The subject investigated in this paper is B2-K3000 high-precision composite flexible grinding machine. Through finite element modeling, the joint part parameters are integrated into the whole grinding machine model to establish a dynamic model and then analyze its static and dynamic characteristics. The result shows that the whole grinding machine possesses good features, but it still needs to be improved. This paper gives suggestions for its structure development and application.

Abstract: Micro-detonation of striking arc machining (MDSAM) is a new machining technology for engineering ceramics rough machining. In the paper, the constituent part and principle of machine system are introduced. In addition, the characteristics of corresponding technology are summarized, and nozzle burning law of micro-detonation generator is also analyzed. Lastly, the reasonable machining quality and efficiency can be achieved by controlling nozzle diameter between 2.4 mm and 2.8 mm.

Abstract: In order to resolve precision machining problem for SiC single crystal, a new ultrasonic lapping method is proposed. According to the brittle and hardness character of SiC single crystal, the principle of ultrasonic lapping is firstly introduced, and then parameters of experimental for ultrasonic lapping, such as wheel speed, grit size, vibration amplitude, frequency are given. Lastly, experimental result is analyzed by comparing ultrasonic lapping process with the conventional lapping process in the MRR and surface quality.

Abstract: In order to improve the performance of the engine oil pump, a growing number of engine designers are employing ceramic plunger matching parts instead of metal plunger matching parts due to its excellent properties. We compared the stress and deformation change of the metal and ceramic couplings by Finite Element Method (FEM), and the advantages of ceramic plunger matching parts were validated in this paper. After determining the machining technology of plunger and sleeve, the machining processes of difficult-machining positions such as inlet and outlet oil holes, spiral grooves and so on, were analyzed in detail. The results of measurement and test show that the ceramic plunger matching parts are fully suitable for the design and work requirements.

Abstract: In order to acquire reasonable blank shape of sheet metals with complex surface, surface flattening method based on triangle and energy model is put forward. According to equal surface principle, the surface is divided into many triangles, which are flattened one after another. Meanwhile, the surface is regarded as energy model, which is used to alter original flattened discrete points. Finally, surface approximate flattening is completed with second development technology based on Pro/ENGINEER platform. In sheet metal manufacturing process, reasonable blank shape is generated quickly.

Abstract: Aiming at the precision generating cutting problem of rectangle spline shaft, the multi-parameter fusion method to modified cutting edge of rectangle spline hob is presented. The method based on the analysis of workpiece machining errors to establish a fusion model about the rectangle spline hob cutting parameters and the rectangle spline shaft deformation quantity, the model can indicate the connection between rectangle spling hob theoretics profile and actual cutting profile, therefore, the rectangle spline hob’s profile is modified and to simulate by polynomials. The simulation experiment indicates that the method exact approximation the hob’s modified profile. Compare with the methods of the double-circular-arc and the least square fitting, the multi-parameter fusion method can enhance both design precision and design efficiency.

Abstract: In order to drill a deep steps hole with a big belly in hard-cutting material parts, a special boring cutter is designed by analyzing cutting technology of this kind of parts. On the basis of single-tube inner chipremoval ejector drill (SIED), a new tool radical movement mechanism is pulled by a wedge plate installed inside the tool rod at one end of the rod and plate is driven horizontally by a motor controlled by a numerical control device. A straight hole whose diameter is same as the minimum one of the steps holes is firstly machined by an entity drill. And then the tool is used to get the big belly hole in the middle of the straight hole and begin to move radically at the same time as axial feed just in the location of belly. The tool is retreated to the original position at the end of the big belly. Experiments show that this kind of tool can not only drill belly holes effectively but also improve the processing quality.

Abstract: The complete process of linear friction welding of titanium alloy TC17 is simulated using the finite element analysis software ANSYS in this paper. A full structural-thermal coupled transient model is also developed. The results of the temperature field and stress field are discussed. The influence of welding parameters on the temperature field is analyzed. The method will provide guidance for the development of the linear friction welding process.

Abstract: The value of grinding angle of grinding machine directly affects working efficiency and processing precision of gear grinding machines. A mathematical model of Generating Motion is established by analyzing and studying working principle and machining processes of the grinding machine. Equations of Generating Motion had been determined when the grinding machine was working. Then the relationship between grinding angle and Generating Motion was gotten and the optimal value of the grinding angle was finally obtained.

Abstract: The grinding wheel-profile is mostly formed by adjusting the angle of cylindrical profile model when regrinding gear hob with the large helix flute. Repeat trial cutting is needed with this method, which results in low efficiency. In order to improve the efficiency of processing, a mathematical model of grinding wheel profile was establish in according to forming principle of the rake face of gear hob and accurately calculate grinding wheel-profile. A automatic programming system of calculating grinding wheel-profile and automatically generate NC code is developed with the developing tool of VC++.