Advanced Materials Research Vol. 426

Abstract: A bluge rotational tool has been developed as an effective precision electrochemical removal for the thin film nanostructures from LCD panels. This ultra-precise process effectively removes defective Indium-Tin-Oxide layers allowing LCD panels to be returned to the production line and significantly reduces costs. In the current experiment a 7th Generation TFT-LCD panel was used. A high rotational speed of the cheek rotational tool elevates discharge mobility and improves the removal effect. A negative electrode of large diameter with a small end radius provides higher current density and also improves the removal affect. Pulsed direct current can improve the effect of dregs discharge and is advantageous when combined with a higher electric power. A fast feed combined with a high current flow results in very effective removal of the color filter layer. This novel design using electrochemical removal as a precision recycling process for removing ITO layers from LCD panels is clean, effective and very fast.

Abstract: The residual stress is one important factor causing deformation and distortion. A mathematical model is presented. It predicts the surface residual-stress caused by end-milling. Response Surface Methodology (RSM) with the Takushi method is used to design experiment. The variance analysis (ANOVA) is conducted to determine the adequacy of the model. It is shown that the model offering good correlation between the experimental and predicted results, is useful in selecting suitable cutting parameters for milling aluminium alloy 6061.

Abstract: Comparing with conventional WEDM in emulsion, dry finishing of high-speed WEDM (HS-WEDM) has advantages such as higher material removal rate, better surface roughness and straightness. Authors have presented a new procedure as gas-liquid combined multiple cut, in which roughing is processed in dielectric liquid, and semi-finishing is in liquid or gas, while finishing is in gas. For better understanding the effect of machining parameters on surface roughness(Ra) and cutting speed (Vw) in dry finishing, a L25(56) Design test was implemented. The analysis of variance shows that offset and wire length are not significant on Ra and Vw. In this paper, the other four significant parameters, such as pulse duration, pulse interval ratio, peak current and no load worktable feed, were selected as factors in Uniform Design test. The final regression equations for Ra and Vw in terms of the actual parameter values were calculated out with MATLAB. Regression statistics of values R2 imply the two regression equtions fit well with test data and Model F-Values imply the two models are significant. Values t and α for regression equation coefficient tests of Ra and Vw show the major impacting items and interactions between them.

Abstract: Static and quasi-static isothermal experiments were carried out on vibration isolation rubber sample pieces whose main raw material were nitrile rubber, Enhanced nitrile rubber and reclaimed rubber, then analysis and comparison on the acquired experimental data were carried out in detail. The causes of these phenomena were analyzed from macromolecules structure system entropy change. Mathematical model of the third time static loading of the above vibration isolation rubber sample pieces was established based on polynomial constitutive theory, considering softening effect and utilizing nonlinear data fitting technique. Mechanical performance parameters of the vibration isolation rubber material were studied in quasi-static cyclic loading condition, and vibration isolation performance was compared and analyzed.

Abstract: Hard and brittle materials such as WC, SiC, and single crystal silicon or germanium are widely used in die/moulds for very high accuracy glass products, medical devices, and sensors for MEMS. Mechanical ductile-mode micro/nano milling is an effective method to create three dimensional geometries on these materials. One of the key factors affecting successfully ductile-mode machining is micro tooling. Due to limitations of commercially available micro tools, custom micro tooling is brought forward to give an active solution to this issue. This paper is a further study on custom micro tooling by the author, and several aspects associated with custom micro tooling have been discussed. Experimental results show the feasibility and effectiveness of the successful ductile-mode machining of hard and brittle materials by custom micro tooling. At last, this paper summarizes the techniques associated with custom micro tooling and point out the key aspects for further research on custom micro tooling.

Abstract: In order to solve the problem of machined surface damage and machining efficiency decline that caused by the decrease of effective cutting thickness in high speed ball-end milling hardened steel, using high speed cutting adiabatic shearing model, analyzed the adiabatic shearing deformation on hardened steel, and proposed the criterion of chip separating position. Analyzed the force in the transformation process from cutting to plowing, the influence of cutter deformation on cutting thickness was studied, and established the minimum cutting thickness model. Having done finite element analysis of cutter and experiment of high speed milling hardened steel, the validity of the minimum cutting thickness model was proved. The results show that cutting thickness changes from small to large, and then from large to small under the influence of cutting trajectory and tool edge radius. The deformation of cutter leads to the increase of the minimum cutting thickness, and further enhances chip thickness thinning effect. High feed can compensate cutting thickness thinning and the minimum cutting thickness model provides an effective way to restrain the damage of machined surface and cutter caused by cutter plowing.

Abstract: In this paper, we established the methods to classify and represent the concept-design knowledge and developed an ontology-based model presenting the design knowledge as well as a model for modeling cycles. We further applied these methods and models to develop a specific ontology-based design knowledge model and validated them in the management system of design knowledge for the construction machinery.

Abstract: Fuel of traditional steam boiler is coal, oil and friendly primarily,but detrimental to environmental and ecological protection , in order to resolve this contradiction, adopting way of heated by electricity,the paper mainly makes discuss about structure and design of electrical control of automatic steam boiler heated by electricity,it is a new environmental protection product, possessing promotion value.

Abstract: The cutting behavior of hardened steel 42CrMo with PCBN cutting tool was studied. The wear and the bottom chip were examined by means of scanning electron microscopy model JSM6490LV. The wear mechanism of tool was also analyzed.